beautypg.com

Mild steel, English, Metric – Hypertherm HT4400 HySpeed Plasma Arc Cutting System User Manual

Page 75

background image

Mild Steel

O

2

Plasma / Air Shield

300 Amps

4-16

HT4400

Instruction Manual

9

Air

Flow Rates @ 120 psi / 8.3 bar

(scfh / slh)

Air

O

2

Preflow

172.5 / 4860 57.2 / 1620

Cutflow

157.5 / 4440 84.3 / 2388

120786

Retaining Cap

120794

Nozzle

120913

Swirl Ring

120802

Electrode

*

Piercing not recommended

**

Cuts on these thicknesses may result in increased cut angle variation and surface roughness. Reduce cut speed by
5%-10% for improvement with some materials.

Minimum inlet pressures remain at one setting of 120 psi (8.3 bar) for all material thicknesses.
Approximate pressures while cutting in RUN mode:

PG1

72

PG2

35

+

SilverPlus provides increased life in most applications. The hafnium wears to approximately twice the depth of an all
copper electrode (120810 400VA and 120802 300A). Arc voltage may need to be increased by 5-15 volts throughout
the electrode life to maintain proper cut height parameters.

MV1 MV2 MV3 MV4 MV5

MV6 MV7 PG1 PG2 PG1 PG2

Inches

Volts

in.

mm

ipm

mm/m

in.

mm

seconds

1/4**

120

.062

2

190

4830

.125

3

0.3

3/8**

125

.125

3

160

4060

.250

6

0.5

1/2

130

.157

4

120

3050

.314

8

0.7

5/8

135

.188

5

100

2540

.375

10

0.9

3/4

140

.188

5

80

2030

.375

10

1.1

7/8

145

.188

5

70

1780

.375

10

1.3

1

145

.188

5

55

1400

.375

10

1.5

1-1/8

150

.188

5

50

1270

*

*

*

1-1/4

155

.250

6

45

1140

*

*

*

1-1/2

155

.250

6

35

890

*

*

*

English

Test Preflow and Cutflow Adjust (psi)

Test

Preflow

Verify (psi)

Test

Cutflow

Verify (psi)

Initial Pierce

Height

Pierce

Delay

Time

Plasma

Shield

Plasma

Shield

Cutting

Speed

Material

Thickness

Arc

Voltage

Torch-to-Work

Distance

46

0

0

10

24

35

35

20

42

46

35

MV1 MV2 MV3 MV4 MV5

MV6 MV7 PG1 PG2 PG1 PG2

mm

Volts

mm

in.

mm/m

ipm

mm

in.

seconds

6**

120

2

.062

5108

201

3

.125

0.3

10**

125

3

.125

3871

153

6

.250

0.5

12

130

4

.157

3226

127

8

.314

0.7

15

135

5

.188

2681

106

10

.375

0.9

20

140

5

.188

1935

76

10

.375

1.1

22

145

5

.188

1796

71

10

.375

1.3

25

145

5

.188

1419

56

10

.375

1.5

30

150

5

.188

1213

48

*

*

*

32

155

6

.250

1134

45

*

*

*

35

155

6

.250

1014

40

*

*

*

Metric

Test Preflow and Cutflow Adjust (psi)

Test

Preflow

Verify (psi)

Test

Cutflow

Verify (psi)

Initial Pierce

Height

Pierce

Delay

Time

Plasma

Shield

Plasma

Shield

Material

Thickness

Arc

Voltage

Torch-to-Work

Distance

Cutting

Speed

46

0

0

10

24

35

35

20

42

46

35

220412

+

(optional)

SilverPlus

electrode