Harken 3838 System B CB & Slider Battcars: built 2005-2006 - Manual (Page 9)

CB System Load Cars on Track
Slider System Load Cars on Track
Part Length Bearing Quantity Ball ø
Number Car Type in mm Color Material per Car Part No. Balls/Set in mm
3838 Headboard Cars (2) 5 3 /
16
132 Brown Torlon ® 60 1526 25 5 /
16
8
3839 Intermediate Car 2 9 /
16
68 Brown Torlon ® 28 1526 25 5 /
16
8
3840 Battcar w/10 mm Threaded Stud 4 1 /
4
108 Brown Torlon ® 40 1526 25 5 /
16
8
3840 Battcar w/12 mm Threaded Stud 4 1 /
4
108 Brown Torlon ® 40 1526 25 5 /
16
8
3842 Universal Car 4 1 /
4
108 Brown Torlon ® 40 1526 25 5 /
16
8
3843 Reef Car 5 3 /
16
132 Brown Torlon ® 60 1526 25 5 /
16
8
Consult ball chart below to find number of balls for each car. To load balls, place car on edge with retaining clip in place.
Insert balls one-by-one from center of clip and roll into return race. Do not overfill car.
2. Load intermediate car (if
used). Alternate with batten
cars until all cars are loaded.
Mast up: Use halyard to
hold cars.
1. Headboard car: Hold car so
cap screw head faces up. Align
car on guide section of loader
track and gently roll onto upper
tracks. If cars stick, realign and
roll onto track.
3. Install screw stop. 3850, 3851 Endstop Kit—
Remove bottom 9 1 /
2
" (241 mm)
track and install cars.
TIP: Use halyard to hold
tracks up
TIP: To load headboard car assembly, angle headboard coupler. Roll car onto tracks. If necessary, remove headboard assembly.
IMPORTANT: To keep balls captive we recommend loading cars onto track without sail installed. Chart below shows correct number of
balls for each car.
Slider cars can be loaded onto tracks with
or without sail attached.
Line up car on guide portion of loader.
Press car towards mast and slide car onto
track. Begin with upper cars and work
down.
TIP: To load headboard car assembly,
angle headboard. Roll car onto tracks. If
necessary, remove headboard assembly.
9 4252/1-05 System B (CB/Slider)
CB System Lost Balls