Gasboy 580 - Manual (Page 3)

03/07/03 Contents-1
CONTENTS
IMPORTANT WARNINGS AND SAFEGUARDS
Section 1:
INTRODUCTION
Purpose ..................................................................................................... 1-1
Overview ................................................................................................... 1-1
Section 2:
INSTALLATION
Before You Begin ...................................................................................... 2-1
Installation Precautions ............................................................................. 2-1
Foundation ................................................................................................ 2-2
Suction Pump ............................................................................................ 2-2
Typical Installation Layout ......................................................................... 2-3
Supply Line................................................................................................ 2-4
Dimensions................................................................................................ 2-5
Base Layout - 011985 ............................................................................... 2-6
Section 3:
WIRING
Wiring Precautions .................................................................................... 3-1
Grounding ................................................................................................. 3-1
Circuit Breakers......................................................................................... 3-2
Pump Motor............................................................................................... 3-2
Pulsers and Pulser Wiring ......................................................................... 3-3
Conduit ...................................................................................................... 3-3
Wiring Notes.............................................................................................. 3-4
Wiring Diagram – 024206.......................................................................... 3-5
Section 4:
STARTUP AND OPERATION
Pre-Startup Checklist ................................................................................ 4-1
Startup and Pump Operation .................................................................... 4-1
Post-Startup Tests..................................................................................... 4-2
Reconfiguration of Pump Pulley for Hand Crank Operation...................... 4-2
Section 5:
MAINTENANCE AND TROUBLESHOOTING
When Your Pump Needs Service.............................................................. 5-1
Maintaining Trouble-free Operation .......................................................... 5-1
Troubleshooting......................................................................................... 5-3
Meter-Register Disassembly ..................................................................... 5-5
4860 4-Wheel Register Service................................................................. 5-5
Section 6:
PARTS LIST
General ..................................................................................................... 6-1
582/583 Front View ................................................................................... 6-2
582/583 Side View .................................................................................... 6-4
582/583 Chassis........................................................................................ 6-6
582/583 Motor ........................................................................................... 6-8
582/583 Pump ........................................................................................... 6-10
Pumping Unit Breakdown.......................................................................... 6-12
582/583 Piping .......................................................................................... 6-14
582/583 Pulser .......................................................................................... 6-15
Hand Crank Assembly............................................................................... 6-16
Accessories and Field Kits ........................................................................ 6-17
WARRANTY