Neuspeed 65.10.80 - Manual

NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX •
[email protected] • Visit us on the web… http://www.neuspeed.com
PARTS LIST: 65.10.80 TOOLS REQUIRED:
1 – STAINLESS STEEL BRACKET 1 – SILICONE HOSE WITH BILLET FITTINGS 1 – FILTER 1 – 7/16” WRENCH 1 – 7/16” SOCKET 1 – RATCHET HANDLE 1 – PHILIPS SCREWDRIVER
2 – ¼” X ⅝” HEX BOLTS 2 – ¼ - 20 LOCK NUTS 1 – #48 HOSE CLAMP 1 – FLAT HEAD SCREWDRIVER 1 – SPRING CLAMP PLIERS 1 – T20 TORX 1 – T25 TORX
1 – #52 HOSE CLAMP 1 – WEATHER STRIPPING 1 – Vinyl Cap 1 – WD-40 1 – DUCT TAPE
1– Wire Tie
REMOVE FACTORY ENGINE COVER (AIR FILTER HOUSING):
1. Remove (2) T20 Torx screws from air intake duct.
2. Disconnect intake hose from air box inlet adapter (dummy
MAF) using spring clamp pliers or equivalent.
3. Carefully pull up engine cover on one side first, then the
other side. To ease removal, spray WD-40 or equivalent on
rubber mounts underneath cover. NOTE: If rubber
grommets remain on ball pin mounts, remove and replace
underneath cover.
4. Remove air intake connection from front core support by
removing (2) T25 Torx screws on each side.
5. Disconnect Secondary Air Injection hose (if equipped) and
crankcase ventilation hose from intake air duct, squeeze
collar to release locking tabs. Release spring clamp at
throttle body and remove intake air duct.
6. Loosely attach silicone hose onto throttle body with #48
hose clamp and #52 hose clamp on opposite side.
7. Connect crankcase ventilation hose and Secondary Air
Injection hose to billet fittings on silicone hose.
NOTE: For vehicles not equipped with Secondary Air
Injection use supplied vinyl cap and wire tie on billet fitting.
8. Remove (2) Phillips screws that mount the air box inlet
adapter to engine cover and separate.
P-FLO KIT AIR INTAKE SYSTEM – 65.10.80
Fits: 2009-10 VW Jetta V, Rabbit and Golf VI 2010-up 2.5L Engine without MAF