11 frame fab – Oldcastle BuildingEnvelope Reliance-TC User Manual
Page 11
FRAME FABRICATION
R E L I A N C E - T C C U R T A I N W A L L I N S T A L L A T I O N M A N U A L
TM
3
4
"
Tubular Horizontal
DJ-100 DRILL JIG
23
32
"
Head, Sill & Roll-Over Horizontal
HEAD/SILL
/
RO
LL-OV
ER
23
/32"
HO
RIZO
NTAL
3/4"
HEAD/SILL/
ROLL-OVER
23/32"
HORIZONTAL
3/4"
11
16
"
11
16
"
11
16
"
11
16
"
5/16"Ø WEEP HOLE
CENTERLINE OF D.L.O.
7
32
""
FIGURE 4
Type I & II Horizontal
Fabrication
FIGURE 5
Horizontal Face Cover Fabrication
C
A
C
RELIANCE CURTAIN WALL DJ-100 C
D
B
D
C
A
C
MAY 2013
11
Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
1.4 Install and seal end caps to top and bottom of all jamb and intermediate vertical mullions with FS-320 #10 x 1/2"
drive screw. Cap seal FS-320. SEE FIGURE 3 page 10
.
1.5 Fabricate ends of horizontal members for shear block screws using DJ-100 drill jig. SEE FIGURE 4.
Note: When fabricating tubular (one-piece) horizontals, use the side of the drill jig stamped "Horizontal".
When fabricating head, sill and roll-over horizontals, use the side stamped "Head/Sill Rollover".
1.6 Drill 5/16" diameter weep holes at 1/4 points in the horizontal pressure plate. Drill (1) 5/16" diameter weep hole
at the bottom of each horizontal face cover at centerline of D.L.O. SEE FIGURE 5
.
NOTE: For SSG applications,
face covers typically run across mullions, so there will be multiple holes in each horizontal face cover.
1.7 All pressure plates have factory-punched holes for screws at 9" O.C typical. To ensure proper pressure on the
glazing, 7/32" diameter holes may need to be drilled at the ends of each horizontal pressure plate as required.
Locate at 1 1/2" maximum from the ends.