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Step 3 - installing the air box or intercooler – BoonDocker POLARIS: 2007-10 Dragon Pump Gas User Manual

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BoonDocker Performance 1585 Hollipark Dr. Idaho Falls, ID 83401

Toll Free (US) 877-552-6127 or 208-542-4411 www.boondockers.com

Revised 10/01/2010

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Step 3 - Installing the Air Box or Intercooler

Tools Needed: Parts Needed:
Basic Tool Set Boondocker Air Box with o-rings

Rivet Gun

4- rivets

Assembly Lubricant 1 ¼” rubber bumper with 5/16 studs
Drill 2- ¼-20 x 1/2” bolts with lock washers

3/16” Drill Bit Air Temperature Sensor

Thread sealant

2- Self drilling screws for the air temp sensor Silicone

A. Lubricate the o-rings on the inside of the air box. Insert
the air box onto the throttle bodies. Be sure the tabs of the
air box are flush with the newly drilled fastener holes in
the throttle bodies. You may have to tap the tabs with a
hammer to bend them flat against the throttle bodies. (See
picture).

B. Fasten the air box in place using the two ¼-20 x ½”
bolts with lock washers.