BoonDocker POLARIS: 2007-10 Dragon Pump Gas - Manual (Page 3)

BoonDocker Performance 1585 Hollipark Dr. Idaho Falls, ID 83401
Toll Free (US) 877-552-6127 or 208-542-4411 www.boondockers.com
Revised 10/01/2010 Page 3
Step 2- Modifying the throttle bodies
Tools Needed:
Basic tool set
Drill
Tap Lubricant
13/64” Drill bit
Thread sealant
¼ -20 Tap
Loc-tite
Important: It is highly recommended to run the factory reeds or the reeds recommended by
Boondocker. Some aftermarket reeds can break and
cause engine damage.
A. Drilling the holes for fastening the air box. Using a
13/64” Drill bit, carefully drill the 2 holes as shown below.
You can periodically shine a flashlight on the side of the
throttle bodies, when you can see the light shine through
the hole you have drilled far enough.
Important: Do not
drill all the way into the throat of the throttle bodies.
B. Use a ¼-20 tap to thread these holes, be sure to use a tapping lubricant.
C. Remove the 10 bolts securing the rubber throttle body adaptor boot to the engine and reinstall
with the BD reinforcement plate. It will install on top of
the stock throttle body boot.