Step 13- installing the exhaust block off plate – BoonDocker POLARIS: 2007-10 Dragon Pump Gas User Manual
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BoonDocker Performance 1585 Hollipark Dr. Idaho Falls, ID 83401
Toll Free (US) 877-552-6127 or 208-542-4411 www.boondockers.com
Revised 10/01/2010
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Installing the resistor for Air Density Advantage
1) Find the TBAP sensor, which was removed from the air box. This sensor has four wires:
Black with blue stripe (signal ground)
Dark Blue (temperature signal)
Red/White (5V to pressure sensor)
Dark Green (pressure signal)
2) Cut the black wire with the blue stripe and the dark blue wire. (Leave at least 2” working room
on each side. Strip away the harness sheath as needed.)
3) Strip the wires ¼”. Strip the black wire on the supplied resistor assembly ¼”.
4) Twist together the black wire from the resistor assembly and the black/blue wire from the
TBAP connector, insert into one end of the red butt-splice, and crimp.
5) Insert the black/blue wire from the stock harness into the other end of the red butt-splice and
crimp.
6) Crimp the female quick-connect terminal onto the dark blue wire from the TBAP connector.
(This will be used to restore your temperature sensor to stock configuration if you remove the
control box and install the bypass jumper. This can be used for testing or for emergencies.)
7) Crimp the male quick connect terminal to the dark blue wire from the stock harness.
8) Plug this male connector into the resistor assembly.
9) Plug in the TBAP sensor.
10) Use zip ties to secure all wires away from heat and
moving parts.
Finishing Touches
A. You will have to trim the plastic cover for the
electrical components to allow the new wiring to
route out of the cover (see picture).
B. Zip-tie the Transducer Harness and the Plug and
Play harness away from any heat source, moving
objects and abrasive surfaces.
Step 13- Installing the Exhaust Block off Plate