BoonDocker POLARIS: 2007-10 Dragon Pump Gas - Manual (Page 13)

BoonDocker Performance 1585 Hollipark Dr. Idaho Falls, ID 83401
Toll Free (US) 877-552-6127 or 208-542-4411 www.boondockers.com
Revised 10/01/2010 Page 13
Step 11- Installing the Exhaust Pipe
Tools Needed: Parts Needed:
Spring tool Modified Exhaust Pipe (see step 9)
Welder Inlet pipe for turbo
Basic tool set 2” exhaust clamp
Saw 4- 5/16 x 1” bolts w/ lock nuts
Anti-seize (optional)
4 Hole flange gasket (located in turbo box)
Exhaust springs
D. Now you may reinstall the exhaust pipe. Tighten all bolts and be sure to double or triple your
springs as needed. You can use high temp spray paint to achieve a clean, finished look.
Step 8- Installing the Charge Tube
Tools Needed: Parts Needed;
Basic Tool Set
Charge Tube with 3/16”barbed fitting installed
Assembly Lubricant 2- Size 32 hose clamps
2” pieces of black silicone hose
A. Slide the 2” x 3” piece of silicone onto the turbo charger
and fasten this connection with a size 32 hose clamp. Then
insert the remaining size 32 clamp on the other end of the
silicone hose.
B. Slide the charge tube in place as shown and tighten the
remaining size 32 hose clamp on the silicone tubing. Then
attach the charge tube to the air box using the 2” silicone
hose and two additional size 32 hose clamps.
Intercooler Charger tube