Tweco QRC-2000 - Manual (Page 4)

nozzle cleaning station
ii SM-QRC-2000
Table of Contents
SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS .......................................... 1-3
1.01 Welding Hazards .......................................................................................1-3
1.02 Principal Safety Standards ........................................................................1-5
1.03 Safety and Health ......................................................................................1-5
SECTION 2: INTRODUCTION AND DESCRIPTION ................................................. 2-6
2.01 How to Use this Manual ............................................................................2-6
2.02 Receipt of Equipment ................................................................................2-6
2.03 Introduction ..............................................................................................2-6
SECTION 3: INSTALLATION AND OPERATION ..................................................... 3-7
3.01 Installation ................................................................................................3-7
3.02 Mounting the QRC
TM -2000 Nozzle Cleaning Station ..................................3-7
3.03 Air Supply, Connections, and Lubrication Requirements ..........................3-8
3.04 QRC
TM -2000 Wiring Interface ....................................................................3-8
3.05 Electrical and Pneumatic Controls Access ................................................3-9
3.06 Logic Inverse ............................................................................................3-9
3.07 LED Indicators ..........................................................................................3-9
3.08 Reamer Blade and Clamp Block Selection ...............................................3-10
3.09 Tweco
® Robotic Nozzles vs. Clamp Block ...............................................3-11
3.10 Air Flow Control Valve .............................................................................3-11
3.11 Nozzle and Insertion Parameter ..............................................................3-11
SECTION 4: WIRING AND PNEUMATIC ............................................................4-13
4.01 Wiring for the QRM-100 and QRM-3 Anti-spatter Mist Applicator .........4-13
4.02 Wiring Diagram .......................................................................................4-13
4.03 Pneumatic Diagram .................................................................................4-14
4.03 QRM-100 and QRM-3 .............................................................................4-14
SECTION 5: MAINTENANCE .........................................................................5-15
5.01 Maintenance Schedule ............................................................................5-15
5.02 Component Replacement Instructions ....................................................5-15
5.03 Manual Setup ..........................................................................................5-17
SECTION 6: TROUBLEShOOTING ..................................................................6-18
SECTION 7: REPLACEMENT PARTS ................................................................7-19
STATEMENT OF WARRANTY ........................................................................8-20
WARRANTY SChEDULE .............................................................................8-21
GLOBAL CUSTOMER SERVICE CONTACT INFORMATION .......................................8-22