Tweco 6045 Excel Arc - Manual (Page 4)

TABLE OF CONTENTS
SECTION 1: ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS ............................. 1-1
1.01 Arc Welding Hazards ....................................................................................... 1-1
1.02 Principal Safety Standards .............................................................................. 1-5
1.03 Product Lifting Safety ..................................................................................... 1-6
1.04 Welding Symbol Chart .................................................................................... 1-7
1.05 Declaration Of Conformity .............................................................................. 1-8
SECTION 2: INTRODUCTION ............................................................................. 2-1
2.01 How To Use This Manual ................................................................................ 2-1
2.02 Equipment Identifi cation ................................................................................. 2-1
2.03 Receipt Of Equipment ..................................................................................... 2-1
2.04 Description ..................................................................................................... 2-2
2.05 Features .......................................................................................................... 2-3
2.06 Functional Block Diagram ............................................................................... 2-4
2.07 Duty Cycle ....................................................................................................... 2-4
2.08 Specifi cations ................................................................................................. 2-5
2.09 Dimensions and Weight .................................................................................. 2-6
2.10 Excel Arc
® 6045 Data Tag ............................................................................... 2-6
SECTION 3: INSTALLATION ............................................................................... 3-1
3.01 Location .......................................................................................................... 3-1
3.02 Electrical Input Connections ........................................................................... 3-1
3.03 Electrical Input Requirements ......................................................................... 3-2
3.04 Grounding ....................................................................................................... 3-3
3.05 Replacing the Input Power Cable .................................................................... 3-4
3.06 Welding Leads ................................................................................................ 3-5
3.07 Installation Diagram ........................................................................................ 3-6
SECTION 4: OPERATION ................................................................................... 4-1
4.01 Front Panel ..................................................................................................... 4-1
4.02 Machine Set-Up and Operation ....................................................................... 4-3
4.03 Adjustments Behind the Control Panel ............................................................ 4-3
4.04 Hot Start Switch Enable/Disable ..................................................................... 4-4
4.05 SMAW (Stick) Welding & Carbon Arc Gouging ............................................... 4-5
4.06 GTAW (TIG) Welding ....................................................................................... 4-6
4.07 GMAW / FCAW with Constant Speed Wire Feeder ........................................... 4-6
4.08 GMAW / FCAW with Voltage Sensing Wire Feeder with Contactor .................. 4-6