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Rockwell Automation 57C411 Resolver Input Module User Manual

Page 32

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5Ć2

If everythingis workingproperly but the direction of

rotation is backwards, it may be reversed by switchingthe

polarity of either the sine or the cosine wires as shown in

figure 3.4.

Step 5.

Verify that the input circuit is workingproperly.
Connect an oscilloscope to the proper points on the

terminal strip and confirm that the voltages are correct.
The resolver reference voltage across TB 1 and 2 should

be a nominal 26 Vrms.
If it is 26 Vrms, check the jumpers on the terminal strip.

One jumper should connect TB 1 and 3. Another jumper

should connect TB 2 and 4. Rotate the resolver's shaft and

measure the sine voltage (TB 5 and 6) and cosine voltage

(TB 7 and 8). Both voltages should range from 0 volts to

approximately 11.8 Vrms.
If the resolver reference (TB 1 and 2) is not a nominal 26

Vrms, measure the DĆC resistance of the resolver.

Disconnect the resolver cable from the terminal strip (TB 1

and 2) and measure the resistance across the

disconnected wires.
The resistance should be in the range of 35 to 125 ohms.

If the resistance is within this range, the input module is

malfunctioningand should be replaced. If the resistance is

not within this range, disconnect the cabling from the

resolver and measure the resistance directly on the

resolver.
If this resistance is readingwithin the 35 to 100 ohm

range, the resolver is operating properly. Check the

cablingfor a possible short. If the resistance is not within

the 35 to 100 ohm range, the resolver is malfunctioning

and should be replaced. If the problem is still present,

check the cable for a possible short.
Reconnect the resolver cable at TB 1 and 2.
Remove power from the rack. Reconnect the mechanical

couplingbetween the resolver and the motor. Reapply

power to the system.

Step 6.

Verify that the hardware is workingproperly.

WARNING

INSERTING OR REMOVING THIS MODULE OR ITS CONNECTING CABLES

MAY RESULT IN UNEXPECTED MACHINE MOTION. POWER TO THE

MACHINE SHOULD BE TURNED OFF BEFORE INSERTING OR REMOVING

THE MODULE OR ITS CONNECTING CABLES. FAILURE TO OBSERVE THESE

PRECAUTIONS COULD RESULT IN BODILY INJURY.

If all of the proper signals are present and the values are

still not correct, the problem lies in the hardware. Verify the

hardware functionality by systematically swappingout

modules. After each swap, if the problem is not corrected,

replace the original item before swapping out the next

item.