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0 diagnostics and troubleshooting, 1 incorrect data – Rockwell Automation 57C411 Resolver Input Module User Manual

Page 31

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5Ć1

5.0 DIAGNOSTICS AND

TROUBLESHOOTING

This section explains how to troubleshoot the module and field

connections.

5.1

Incorrect Data

Problem: The data is either always off, always on, or different than

expected. The possible causes of this error are a module in the

wrong slot, a programming error, or a malfunctioning module. It is

also possible that the input is either not wired or wired to the wrong

device. Use the following procedure to isolate the problem:
Step 1.

Verify that the input module is in the correct slot and that

the I/O definitions are correct.
Refer to figure 3.1. Verify that the slot number being

referenced agrees with the slot number defined in the

configuration task. Verify that the register number and the

bit number are correct.
For remote I/O installations, also verify that the master slot

and drop numbers are defined correctly. Refer to the DCS

5000 Remote I/O Instruction Manual (JĆ3629) for more

detailed information on configuring your remote I/O

system.

Step 2.

Verify that the module can be accessed.
Connect the programming terminal to the system and run

the ReSource Software. Use the I/O MONITOR function to

display the four registers on the input module. Repeat

steps 7 and 8 in section 3.2.

Step 3.

Verify that the user application program is correct.
Review the programming examples in sections 4.4, 4.5,

and 4.6. Make certain that the I/O definitions in your

configuration task are correct and that the task(s) using

this module have declared these variables COMMON.
Verify that an update period has been written to register 4.

Recall that each count is 500 microseconds (.0005

seconds). This value specifies the frequency with which

the resolver position will be converted to digital numbers.
Verify that the common clock has been turned on. The

CCLK OK" LED on the faceplate of the module should be

lit. If the common clock is not present on the backplane,

the module will not convert the resolver position to digital

values. If the common clock is being generated from this

module, remember that bit 6 in register 3 must be set.

Step 4.

Verify that the resolver is wired correctly.
Remove power from the system. Disconnect the

mechanical coupling between the resolver and the motor.
Confirm that all the terminal strip connections are tight.

Refer to figures 3.2 and 3.3. Appendix C also lists the

terminal strip connections.
Apply power to the rack only.