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Wiring considerations – Rockwell Automation 1746-INT4 Thermocouple/MV Isolated/ User Manual User Manual

Page 31

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Publication 1746-UM614B-EN-P - September 2007

Install and Wire the Module 31

Wiring Considerations

Thermocouple inputs are highly susceptible to electrical noise due to
the small signal amplitudes (microvolt/°C). Most applications require
that the processor and I/O chassis be installed in an industrial
enclosure to reduce the effects of electrical interference. Consider the
following conditions when selecting a slot location for the module.
Position the module away from other modules that:

connect to sources of electrical noise, such as relays and ac
motor drives.

generate significant heat, such as 32-point I/O modules.

Follow these guidelines to wire your input signal cables.

To limit the pickup of electrical noise, keep thermocouple and
millivolt signal wires as far from power and load lines as
possible.

For high immunity to electrical noise, use Alpha 5121 (shielded,
twisted pair) or equivalent wire for millivolt sensors; or use
shielded, twisted-pair thermocouple extension lead wire
specified by the thermocouple manufacturer. Using the incorrect
type of thermocouple extension wire or not following the
correct polarity may cause invalid readings.

Ground the shield drain wire at only one end of the cable. The
preferred location is at the I/O chassis ground (see page 31).
(Refer to IEEE Std. 518, Section 6.4.2.7, or contact your sensor
manufacturer for additional details.)

Keep all unshielded wires as short as possible.

Tighten screw terminals with care. Excessive tightening can strip
a screw.

The open-circuit detector generates approximately 20
nano-amperes into the thermocouple cable. A total lead
resistance of 25 ohms (12.5 one-way) will produce 0.5 microvolt
of error.

Follow system grounding and wiring guidelines found in your
SLC 500 Installation and Operation Manual, publication
1747-UM011.