Stainless Works Ford Raptor 5.4L SuperCab 2010 Headers - Manual (Page 3)

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extension for 2010 trucks is #109014 from Caspers Electronics. For 2011 trucks a
different sensor extension is required. Until that one is available, you will need to cut the
old wires and add 12” of length by soldering in new wires and sealing with electrical tape
and heat shrink tubing. Install and secure the wires away from the driveshaft using
zipties.
47. Re-install all skid plates.
FOR HEADERS TO FACTORY EXHAUST
48. Install Y-pipe using (2) 3” clamps.
49. Reconnect to factory exhaust using 3” clamp.
FOR HEADERS TO STAINLESS WORKS EXHAUST
50. Install X pipe using (2) 3” clamps.
51. Then follow instructions for catback installation omitting Y-pipe installation in the
catback.
52. Re-connect battery. Be sure to have adequate clearance around all wires, hoses and lines.
If anything is in contact with the exhaust system, it will melt. Make sure to have at
least ½” of clearance and wrap any suspect areas with DEI thermal barrier wrap.
53. After double checking for clearance and making sure all lines, wires and hoses are
secured, drive the car for 10-20 miles and re-check all clamps and clearances. Your
system may be tack welded at the joints/ clamps to reduce shifting of the system during
heating and cooling cycles. Make certain to disconnect the battery before performing any
welding.