Stainless Works Ford GT40 2005-2006 Headers Only - Manual

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STAINLESS WORKS 2005-2006 FORD GT40 HEADER AND
EXHAUST SYSTEM INSTALLATION INSTRUCTIONS
• Underside panels must be removed
• To remove manifolds
• 2 front studs on drivers bank need to be removed from head to allow manifold to
come out.
• Remove converter pipes and O2 sensors. Unbolt and remove manifolds and pull
them out thru the top.
To Remove Hood
• Remove all brackets from muffler and transaxle. The muffler will lie on top of
frame. Remove air box, and tailpipe exit bezel. Remove transaxle upper mount
bolt and lower transaxle down as far as it goes.
• Using 2 people and patience, the muffler assembly will come out through the top.
Lift and rotate towards the rear of the car as you lift.
To Install Headers
• Jack up transaxle as high as it will go.
• Remove heat shield for passenger side axle shaft.
• Unbolt P.S. Reservoir and lay it over into right engine vent area
• Pop off vacuum line from blower to solenoid on right side by power steering
reservoir and tuck out of the way.
• Recommend taping off oil tank and all bars above engine to prevent scratching.
Drivers Side
• Install 2 front pipes first, feed them in from the back underside under axle shaft
and just set them in place, install 2 rear pipes from top.
• Install all flanges on head, install nuts but don’t tighten them all the way to allow
movement to ease collector installation.
• Use high temp silicone at collector joints-install collector, install A and B tab
bolts and tighten flanges.
• Passenger side is the same as Drivers, also hook up air tube