Stainless Works Dodge Ram 2009-14 Headers - Manual (Page 2)

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11. Remove 6mm bolt from dipstick and remove dipstick.
12. Remove (16) 8mm bolts (8 per side) from manifolds and remove manifolds.
13. Remove heat shields from motor mounts (they will not be reused).
14. Loosely install all lower bolts- (8) 8mm header bolts (supplied) to heads.
15. Install O2 extension now (front and rear, left and right) and tighten.
16. Install right header with (4) 8mm upper bolts and tighten.
17. When installing left header, before bolting to engine, you need to fit dipstick tube
between header tubes (first and second) then install header. Note: dipstick tube
may require some adjustment to properly go back in.
18. Tighten header using (3) 8mm bolts supplied for remaining top holes and (1)
8mm original bolt and dipstick spacer for front hole.
19. Install left header lead pipe using 3”clamp.
20. Install catalytic converter or offroad pipe using 3”clamp.
21. Install left intermediate pipe using 3” clamp.
22. Install right header outlet using 3” clamp.
23. Install right catalytic converter or offroad pipe using 3” clamp.
24. Install right intermediate pipe using 3” clamp and slide into the rubber hanger.
25. Re-install O2 sensors.
26. Remove second rubber hanger (it’s not used).
27. If your system fits to the factory connection point for a single exhaust, install the
Y-pipe to intermediates using (2) 3” clamp.
28. If going to SW cat back remove cat back Y-pipe and install X-pipe using (2) 3”
clamps.
29. Tighten and adjust from front to back.
30. Re-install airbox and piping.
31. Be sure to have adequate clearance around all wires, hoses and lines. If anything
is in contact with the exhaust system, it will melt. Make sure to have at least
½” of clearance and wrap any suspect areas with DEI thermal barrier wrap.