INCRA Miter 5000 with Sled & Telescoping Fence - Manual (Page 7)

Remove the fence from the protractor head. Remove the
large clamping knob,
1 ⁄ 4 x 3 ⁄ 4 " shoulder bolt and washers
that secure the protractor head to the miter sled and lift the
protractor top and bottom plates off, Fig. 26. (Retain the 1 ⁄ 2 " o.d.
steel washer located in the recess on the sled base for reassembly.)
Remove the (3)
#10-24 x
3 ⁄ 4 "
phillips flat head
screws that
secure the steel
miter bar to the
underside of the
Left Sled Base.
Place the miter
bar in your table
saw’s miter slot.
Place the 1 ⁄ 2 " o.d. nylon washer on the supplied 1 ⁄ 4 x 1 ⁄ 4 "
shoulder bolt provided and insert through the pivot hole in
the rear actuator. Add the (2)
1 ⁄ 2 " o.d. steel washers to the
threaded end of the shoulder bolt and screw into the threaded hole
on the steel miter bar,
Fig. 29. (3rd hole from rear end of bar.)
Tighten the shoulder bolt.
Carefully remove the 1 ⁄ 4 -20 x 3 ⁄ 4 " thumbscrew, 1 ⁄ 4 x 1 ⁄ 2 "
shoulder bolt and washers from the rear actuator, Fig.-28.
After disassembling the rear actuator you should have the
following washers:
(5)
9 ⁄ 16 " o.d. nylon
washers
(1)
9 ⁄ 16 " o.d. steel
washer
(2)
1 ⁄ 2 " o.d. steel
washers
(this includes the
washer retained
from Step 1
above)
(1)
1 ⁄ 2 " o.d. nylon
washer
9 ⁄ 16 "o.d.
nylon washers
1 ⁄ 2 "o.d.
steel washers
1 ⁄ 2 " o.d. nylon
washer
9 ⁄ 16 "o.d.
steel washer
Open Hardware Pack C-09 and, using the supplied 1 ⁄ 4 x 5 ⁄ 8 "
shoulder bolt and the 1 ⁄ 2 " o.d. nylon washer from the shoulder
bolt previously removed, attach the protractor top and bottom
plates to the steel miter bar. (5th hole from rear end of miter bar.)
Tighten the shoulder bolt. Add a second large steel washer to the
large clamping knob and thread into the steel miter bar through the
slotted holes in
the protractor
top and bottom
plates. Lock
the protractor
to the 0° setting
and tighten
the actuator
thumbscrew
and the large
clamping knob,
Fig. 27.
Conversions
FIG. 26
1
2
3
FIG. 27
FIG. 28
Place a 9 ⁄ 16 " o.d. steel washer and then a 9 ⁄ 16 " o.d. nylon
washer on the 1 ⁄ 4 -20 x 3 ⁄ 4 " thumbscrew. Slide another 9 ⁄ 16 "
o.d. nylon washer between the rear actuator and the steel
miter bar. Insert the thumbscrew threads through the actuator’s
slotted hole, passing through the nylon washer and into the steel
miter bar,
Fig.-30.
4
5
FIG. 29
FIG. 30
The modular design of your INCRA Miter5000 permits conversion of the unit from a miter sled to the more compact miter gauge. The
design further allows Miter3000 owners to upgrade their miter gauge to the miter sled configuration.
Converting Miter5000 Miter sled to Miter3000 Miter Gauge
Note: When a shoulder bolt is called out in the instructions, (for example- 1 ⁄ 4 x 1 ⁄ 2 " shoulder bolt), the first dimension refers to the
diameter of the shoulder, while the second dimension describes the length of the shoulder, not the threads.
After conversion you should have remaining (3) 9 ⁄ 16 " o.d. nylon
washers, (1) 1 ⁄ 4 x 3 ⁄ 4 " shoulder bolt and (1) 1 ⁄ 4 x 1 ⁄ 2 " shoulder bolt.
Retain these for future use in converting back to the Miter5000
Miter Sled configuration. Now re-attach the fence and check the
calibration of the
1 ⁄ 2 ° indexing tooth as described on page 5, Step-2.
Also verify the 90° fence to blade calibration with a test cut. Adjust
as necessary.
Retain steel washer
from this recess
#10-24 x 3 ⁄ 4 " phillips
flat head screws
(3 places)
1 ⁄ 4 " x 5 ⁄ 8
shoulder
bolt
Large steel
washers (2)
1 ⁄ 2 " o.d.
nylon
washer
1 ⁄ 4 " x 5 ⁄ 8
shoulder
bolt
Large steel
washers (2)
1 ⁄ 2 " o.d.
nylon
washer
9 ⁄ 16 "o.d.
nylon washers
9 ⁄ 16 "o.d.
steel washer
1 ⁄ 2 "o.d.
steel washers
1 ⁄ 2 " o.d. nylon
washer
1 ⁄ 2 "o.d.
steel washers
1 ⁄ 2 "o.d.
nylon washer
1 ⁄ 4 x 1 ⁄ 4"
shoulder bolt
1 ⁄ 2 "o.d.
steel washers
1 ⁄ 2 "o.d.
nylon washer
1 ⁄ 4 x 1 ⁄ 4"
shoulder bolt
9 ⁄ 16 "o.d.
nylon washer
9 ⁄ 16 "o.d.
steel washer
9 ⁄ 16 "o.d. nylon washer
Slide this washer
between miter bar
and actuator
9 ⁄ 16 "o.d.
nylon washer
9 ⁄ 16 "o.d.
steel washer
9 ⁄ 16 "o.d. nylon washer
Slide this washer
between miter bar
and actuator
7