beautypg.com

Troubleshooting, Troubleshooting: possible problems and solutions, Table 3. troubleshooting grid – Despatch RFD Series User Manual

Page 37

background image

RFD

Oven Series Owner’s Manual

T

ROUBLESHOOTING

Version 1

37

Copyright © 2012 by Despatch Industries.

All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of Despatch Industries, unless for purchaser's personal use.

7.

Troubleshooting

7.1. Troubleshooting: Possible Problems and Solutions

Equipment which operates for long periods of time may develop problems. Table 3 lists possible
problems and suggested solutions. If you have a problem not listed and do not know what to do,
contact Despatch Industries at our toll free Help Line 800-473-7373.

Table 3. Troubleshooting grid.
Difficulty

Probable Cause

Suggested Remedy

Failure to heat or
heats up to only 35-
50ºC

No power

Check power source and/or oven and wall
fuses

Burned out heater

Replace heater (see warranty, Section 8.1)

Protocol 3 controller
malfunction

Replace controller

Loose wire connections

Disconnect power and check connections be-
hind control panel

Heater relay failure

Replace heater contactor or SCR

Door switch failure (if
installed)

Replace door switch

Slow heat up

Improperly loaded

Reduce load or redistribute load in chamber.

Low line voltage

Supply sufficient power and proper
connections. Check for circuit overload

Heating element(s) are
burned out

Replace heater (see warranty, Section 8.1)

Fan motor failure

Replace fan motor

Frequent heater
element burnout

Harmful fumes generated
by load

Increase vent opening or discontinue process

Spillage or splattering of
material on heater
elements

Disconnect power and clean oven chamber.
Take measures to prevent splattering.

Overheating oven

Check the High Limit

Erratic temperature
or
inaccurate
temperature

Protocol 3 controller
malfunction

Replace controller

Improper tuning
parameters

Check tuning parameters

Protocol 3 controller
miscalibration

Recalibrate controller (see Protocol 3
Controller Owner’s Manual for further
instruction manual).

High Limit setting

High Limit should be 10-25ºC higher than
setpoint.

Defective SCR

Replace SCR

Improper offset

Check zone calibration


Excess surface or
door temperature

Door seal deterioration

Replace door seal.

Improper airflow

Fan motor failure

Replace fan motor

Fan wheel seated too low

Adjust fan wheel for 3/16" clearance between