Echo 77412 Owners Manual v.3 - Manual (Page 11)

Crary Bear Cat Owners Manual 9
ASSEMBLY
HITCH ASSEMBLY
1. Attach the hitch channel to the bottom of the trailer:
1a.Standard Configuration (Figure 2.5 & 2.6): Attach the
hitch channel on the end closest to the engine using
two 3/8" carriage bolts, 3/8" washers and 3/8" nuts.
1b. Optional Configuration (Figure 2.7): Attach the hitch
channel on the end furthest away from the engine
using two 3/8" carriage bolts, 3/8" washers and 3/8"
nuts.
2. Attach the coupler and the coupler handle onto the hitch
pole using two 1/2" x 3-1/4" bolts, 1/2" washers and 1/2"
nuts.
3. Attach the safety chains, one on each side of the hitch pole,
using one 3/8" x 3-1/2" bolt, four washers (one on each side
of both safety chains) and one nut.
5. Attach the nylon lanyard to the hitch pole using one 1/4" x
3/4" bolt and 1/4" locknut. Attach a hitch pin to the lanyard.
4. Attach the jack stand to the hitch pole using one 3/8" x 3"
bolt, 3/8" washer and 3/8" nut. Use a hitch pin to secure the
jack in the raised position.
6. Insert the hitch pole into the hitch channel and attach using
one bolt, washer and nut. Secure with a hitch pin.
LIGHTS
When assembling models 77413 and 77413S into the Optional
Confi guration, the lights on the trailer need to be moved. Follow
the steps below to move the lights:
1. Remove the bolts securing the RH light bracket and the LH
light bracket to the trailer.
2. Disconnect the trailer light wiring harness from the lights by
pushing a small screwdriver or punch into the wire release
hole (Figure 2.4).
3. Cross the lights and secure them to the other end of the
trailer. The RH light will become the LH light and the LH light
will become the RH light.
4. Connect the wiring harness.
5. Test the blinkers and brakes to ensure the lights are properly
connected.
2.1.2 MODELS 77413, 77413S
AXLE AND WHEEL ASSEMBLY
1. Assemble the grease seal, bearings, hub assembly, cotter
pin and wheel cap onto one side of the axle. Repeat for the
other side.
2. Slide a wheel onto the axle and secure with four wheel bolts.
Torque the wheel bolts to 75 Ft-lb. Repeat for the other
wheel.
3. Position the trailer onto the axle using a hoist or jack:
3a. Standard Configuration (Figure 2.5 & 2.6): The axle
and wheels should be positioned at the end furthest
away from the engine. Locate the holes on the sides
of the trailer furthest from the engine. Align these holes
to the top holes on the axle support brackets located on
the axle. Secure with two 3/8" x 1" bolts, 3/8" washers
and 3/8" nuts on each side.
3b. Optional Configuration (Figure 2.7): The axle and
wheels should be positioned at the end closest to the
engine. Locate the holes on the sides of the trailer clos-
est to the engine. Align these holes to the top holes on
the axle support brackets located on the axle. Secure
with two 3/8" x 1" bolts, 3/8" washers and 3/8" nuts on
each side.
4. Attach the fenders to the bottom holes on the axle support
brackets using two bolts, washers and nuts.
Figure 2.4 - Trailer Lights
Figure 2.5 - Standard Trailer/Hitch Assembly
(Models 77413, 77413S)