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Assembly – Advance Adapters 477023 User Manual

Page 9

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ASSEMBLY

(Step A-1)

(1) Notice that the cluster / counter gear does not incorporate

the stock sub-gear and spring washer. These are not used!

(Step A-2)

(2) Install the cage needle bearing on the output shaft. Use

assembly lube provided in the kit!

(Step A-3)

(3) Install the new low range gear. Apply a small amount of

assembly lube to the caged roller bearing.

(Step A-4)

(4) Install the ball bearing and spacer. Use a drop of assembly

lube to hold the small ball bearing in place during assem-
bly.

(Step A-5)

(5) Reinstall the original roller bearing on the output shaft.

Note snap ring groove orientation on bearing!

(Step A-6)

(6) Install the snap ring that retains the output shaft bearing in

place.

(Step D-23)

(23) Remove the low range gear by removing the snap ring that

retains the roller bearing onto the rear shaft. Press the roller
bearing off of the shaft.

(Step D-24)

(24) Now that the roller bearing is removed, you will see a

spacer. Remove the spacer,

being careful not to lose the

ball bearing underneath it.

Remove the low range gear and

needle bearing. You will be replacing this gear with the new
low gear.