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Advance Adapters 477023 User Manual

Page 7

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(Step D-13)

(13) With the screw plugs removed, the shift ball and spring

assemblies can be removed from both sides.

(Step D-14)

(14) Drive the roll pin out that

retains the high/low shift
fork using a 3/16" (4mm)
punch. Occasionally the
pin will fall into the case.
Don't worry. You will be
able to retrieve the pin
later. On 1979-83 and
1985-88 fuel injected
model transfer cases,

DO NOT REMOVE

roll

pin.

(Step D-7)

(7) Pull case off. Remove the two lubrication tubes located on

either side of the main shaft.

Note their orientation!

(Step D-8)

(8) Using a 3/16" (4mm) punch, drive the roll pin out that holds

the front wheel drive shift fork.

(Step D-9)

(9) Slide the fork and clutch sleeve off the shift rail.

(Step D-10)

(10) Remove the front wheel drive gear and it's caged needle

roller bearing assembly.

(Step D-11)

(11) Remove the thick spacer found behind the front wheel drive

gear and be aware of the small ball bearing underneath it.

(Step D-12)

(12) Use a 12mm socket to remove the four bolts that retain the

shift fork cover. With a 5mm Allen wrench, remove the shift
detent screw plugs found on both sides of the case.