Advance Adapters 477023 User Manual
Page 8
(Step D-19)
(19) Remove the high/low shift fork
with the clutch sleeve and
needle bearing from the input
shaft.
(Step D-20)
(20) Here are the gears that you will be replacing with the new
Trail Tamer set.
(Step D-22)
(22) Remove the snap rings that retain the input shaft and
cluster gear bearings and remove the two from the case.
You might have to use a slight tap from a soft plastic
hammer to help them fall out.
(Step D-21)
(21) Remove the output shaft from
the front case by removing the
4 bolts with a 12mm socket.
Remove the bearing retainer and snap ring.
(Step D-15)
(15) Remove the shift rails,
being careful not to
lose the interlock pin
that might fall out.
(Step D-16)
(16) Remove the 4WD in-
dicator switch with a
22mm wrench.
(Step D-17)
(17) Remove the interlock
pin from the shifter
detent chamber, if you
haven't already done
so in Step #D-15.
(Step D-18)
(18) Use a 14mm socket to remove the 4 bolts that retain the
front case to the reduction case. Split the cases. Now you
can retrieve the roll pin that might have fallen in as noted on
Step #D-14.
This interlock pin is lo-
cated between the two
shift rail detent assembly
chambers.