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Advance Adapters 477023 User Manual

Page 8

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(Step D-19)

(19) Remove the high/low shift fork

with the clutch sleeve and
needle bearing from the input
shaft.

(Step D-20)

(20) Here are the gears that you will be replacing with the new

Trail Tamer set.

(Step D-22)

(22) Remove the snap rings that retain the input shaft and

cluster gear bearings and remove the two from the case.
You might have to use a slight tap from a soft plastic
hammer to help them fall out.

(Step D-21)

(21) Remove the output shaft from

the front case by removing the
4 bolts with a 12mm socket.
Remove the bearing retainer and snap ring.

(Step D-15)

(15) Remove the shift rails,

being careful not to
lose the interlock pin
that might fall out.

(Step D-16)

(16) Remove the 4WD in-

dicator switch with a
22mm wrench.

(Step D-17)

(17) Remove the interlock

pin from the shifter
detent chamber, if you
haven't already done
so in Step #D-15.

(Step D-18)

(18) Use a 14mm socket to remove the 4 bolts that retain the

front case to the reduction case. Split the cases. Now you
can retrieve the roll pin that might have fallen in as noted on
Step #D-14.

This interlock pin is lo-
cated between the two
shift rail detent assembly
chambers.