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Advance Adapters 477023 User Manual

Page 11

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(Step A-16)

(16) Before mating the surfaces of the reduction box and the

front case, apply a

few

thin dabs

of RTV blue silicon

sealant to the new gasket that installs between them.

(Step A-15)

(15) Install the clutch sleeve

and the high/low shift
fork set into position.

(Step A-17)

(17) Apply Loctite 242 to the 4

bolts that secure the reduction case to the front case.
Torque them evenly to 29 foot/pounds using a 14mm
socket.

(Step A-18)

(18) Install the high/low range shift rail. Use assembly lube!

(Step A-19)

(19) The shifter must be in 4WD High to install the interlock pin.

Make sure it slides freely into place. Use that assembly
lube!

(Step A-20)

(20) Install the roll pin that retains the high/low shift fork in place

on the shift rail.

(Step A-13)

(13) Install new snap rings that retain the cluster / counter and

input gear assemblies in place.

(Step A-14)

(14) Install the output

shaft "pocket" needle
bearing. Apply as-
sembly lube!