Sterlco Royal Series Compact Temperature Control Unit - Manual (Page 47)

Royal Series Water Temperature Control Units Page 47
Condition Possible cause Solution
Defective heater contactor.
Visually inspect coil and
contacts; repair/replace
defective contactors.
Defective immersion heater.
Check resistance on all three (3)
legs of the heater with an ohm
meter. If not all equal, contact
factory for replacement heater.
Controller heat output open.
Check the heater output with an
ohm meter to ground. It should
read in the mega-ohm range.
Infinite or zero readings indicate
a defective output.
Heater contactor is not
energizing, but
HEAT LED is on.
Set process temperature to
maximum and check for control
voltage at heater contactor.
Immersion heater elements
dirty. Remove heater and clean
elements.
Check heater tank for
scorched/discolored paint.
Check resistance on all three (3)
legs of the heater with an ohm
meter. Replace heater as
required.
Immersion heater element is
burned out.
Check for balanced amp draws,
and supply voltage. If not
present replace immersion
heater.
OUT1 indicator is on, but no
voltage on heater contact.
Replace relay board on
controller.
Cooling valve is leaking. Dismantle valve and clean out.
Solenoid valve is not operating,
but
COOL LED is on.
Set process temperature to
minimum and check for
magnetism on top of solenoid
coil.
Magnetism on coil. Clean coil.
Unit does not heat/cannot
achieve set point.
Faulty/dirty solenoid valve.
Press VENT button several times
to flush the valve.