Lincoln Electric IM10022 POWER WAVE AC_DC 1000 SD - Manual (Page 9)

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TABLE OF CONTENTS
Page
Installation.......................................................................................................................Section A
Specifications .......................................................................................................................A-1
Safety Precautions. ..............................................................................................................A-2
Location and Mounting ..................................................................................................A-2
Stacking ........................................................................................................................A-2
Lifting.............................................................................................................................A-2
Environmental Limitations .............................................................................................A-2
Electromagnetic Compatibility .......................................................................................A-2
Clearance Requirements ..............................................................................................A-3
Input Voltage Selection and Ground Connections ........................................................A-4
Connection Diagram .....................................................................................................A-4
System Connection .......................................................................................................A-5
Connection Diagrams and Check List ...........................................................A-6 thru A-16
Electrode and Work Connection .................................................................................A-17
Cable Inductance, Remote Sense Lead Connection.........................................A-18, A-19
Multi-Arc Circumfirential Welds ...................................................................................A-20
Control Cable Connections, Common Equipment Connections .................................A-21
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Operation.........................................................................................................................Section B
Safety Precautions, Definition of Welding Modes, Graphic Symbols ...........................B-1, B-2
Product Summary, Recommended Process, Process and Equipment Limitations ..............B-3
Common Equipment Packages and Recommended Equipment .........................................B-3
Case Front Control Descriptions .........................................................................................,B-4
Input Power Section .............................................................................................................B-4
Case Back Components ...............................................................................................B-5, B-6
Power-Up Sequence ............................................................................................................B-7
Duty Cycle ............................................................................................................................B-7
Common Welding Procedures .............................................................................................B-7
Overview of the AC/DC Submerged Arc Process ................................................................B-7
Multiple Arc System Considerations.....................................................................................B-8
Basic Modes of Operation (CC / CV) ...................................................................................B-8
Weld Sequence, Start Options, End Options, Re-Strike Timer ............................................B-9
Weld Process Adjustment, Wave Balance, DC Offset, Frequency ....................................B-10
Phase Adjustment for Multiple Arc Systems .....................................................................B-11
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Accessories .....................................................................................................Section C
Kits, Options and Accessories...............................................................................C-1
Software Tools.......................................................................................................C-1
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Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine and Periodic Maintenance........................................................................D-1
Calibration Specification ........................................................................................D-1
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Troubleshooting ..............................................................................................Section E
How to Use Troubleshooting Guide.......................................................................E-1
Using the Status LED to Troubleshoot System Problem .......................................E-2
Error Codes....................................................................................................E-3, E-4
Troubleshooting Guide ..........................................................................................E-5
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Wiring Diagrams and Dimension Print ..........................................................Section F
Wiring Diagram - Power Wave ® AC/DC 1000 ® SD................................................F-1
Wiring Diagram - AC Switch ................................................................................F-2
Dimension Print .....................................................................................................F-3
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Parts List.................................................................................................................P-612