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Installation, A-16 – Lincoln Electric IM10022 POWER WAVE AC_DC 1000 SD User Manual

Page 25

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A-16

INSTALLATION

POWER WAVE

®

AC/DC 1000

®

SD

A-16

MAXsa™ 19 SYSTEM CHECKLIST (See Figure A.9)

Place the Power Wave

®

AC/DC 1000

®

SD in a suitable operating location.

DeviceNet PLC controlled systems: Mount DeviceNet PLC controller and User Interface.

Mount MAXsa™ 19 in itʼs operating location.

Connect K2683-xx Heavy Duty ArcLink Control Cables (5 pin) between Power Wave

®

AC/DC 1000

®

SD and

MAXsa™ 19.

Connect K1785-xx Wire Feeder Control Cable (14 pin) between the MAXsa™ 19 and the MAXsa™ 29.

DeviceNet PLC controlled systems: Connect each Arc Master power source to the PLC via the DeviceNet
network.

Install Work Voltage Sense Lead (21) from Power Wave

®

AC/DC 1000

®

SD per recomennded guidelines.

Connect / Install welding cables per recommended "Output Cable Guidelines" (Table A.1).

Open the Power Wave

®

AC/DC 1000

®

SD front panels and configure DIP switch settings per the decal on the

panel. Factory setting is “Master-Lead”.(See Figure A.4).

Connect input power to Power Wave

®

AC/DC 1000

®

SD per recommended guidelines.

Turn on Power Wave

®

AC/DC 1000

®

SD and verify all system Status Lights are solid green.

DeviceNet PLC controlled systems: Run Weld Manager. For each Arc Master connect to the power source.
Under Network Settings -> DeviceNet-> Configuration, configure the DeviceNet MAC address and baud rate.

Run Weld Manager. For each Arc Master connect to the power source. Under Feeder Settings -> Wire
Feeder, verify the appropriate Feeder and gear ratio are selected.

Confirm that latest software is updated in all equipment prior to installation (www.powerwavesoftware.com)

Select a Welding process and configure starting and ending options.