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Ransburg, Fluid valve control, Turbine speed – Ransburg Aerobell 33 AER5000, AER5001 User Manual

Page 21: Trigger, dump & solvent)

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Aerbell 33 Rotary Atomizer - Operation

Ransburg

17

LN-9521-00.4

FLUID VALVE CONTROL

(Trigger, Dump & Solvent)

The fluid valves in the Aerobell 33 are actuated

by an air signal. The air pressure must exceed

70 psi to assure proper actuation of the valve.

Applying air to the valve actuator turns on the fluid

flow for that valve.

The trigger valve controls the paint flow to the bell.

When actuated, paint flows through the valve to

the fluid tube, and into the rear of the bell cup. The

bell must be spinning at least 10,000 rpm when

fluid is turned on to enable the fluid to flow through

the bell paint passage holes and be atomized.

The dump valve controls the paint flow through the

dump line. When actuated, paint flow is directed

to the dump return line. This provides a method

of rapidly removing paint from the incoming line

for cleaning and/or color change. Normally, the

dump valve is not actuated at the same time as

the paint trigger valve since the trigger valve is

intended to cause the fluid to flow to the bell at

the prescribed input pressure.

The solvent valve controls the flow of cleaning

solvent to the bell. When actuated, solvent flows

through the manifold and fluid tube and into the

rear of the bell cup. This provides cleaning of the

inside of the bell cup. The solvent valve is not

triggered at the same time as the paint trigger

valve to prevent solvent from flowing backward

into the paint line.

TURBINE SPEED

Turbine speed is determined by the input pressure

at the rear of the atomizer.

Turbine speed is intended to be closed loop

controlled using the fiber-optic speed transmitter,

located on the turbine manifold. A speed input to

a remote speed controller, such as the Atomizer

Module, is recommended.

W A R N I N G

†

Do not exceed the maximum rated in-

termittent operating speed and turbine inlet

pressure (55,000 rpm at approximately 60

psi for the 57mm bell or 55,000 rpm at ap-

proximately 45 psi for the 30mm bell). Ex-

cessive speed may cause air turbine dam-

age or damage to the bell.

!

†

The normal fluid flow range is 25-500

cc/minute. During a color change or when

flushing the system, higher flow rates may

be required. However, the maximum flow

rate must not exceed 500 cc/minute to avoid

solvent or paint from flooding into the inter-

nal portion of the air bearing motor assembly

or front shroud.

†

High voltage must be interlocked with

the solvent valve to prevent solvent spraying

while high voltage is on.

C A U T I O N

!

†

The bell rotational speed determines

the quality of atomization and can be var-

ied for various paint flow rates and paint

formulations. For optimum transfer effi-

ciency and spray pattern control, the bell

rotational speed should be set at the min-

imum required to achieve proper atomiza-

tion.

Excessive speed reduces transfer

efficiency!

NOTE

W A R N I N G

†

When flushing the Aerobell 33, always

flush through the

dump valve rather than

the trigger valve. Only use solvent to flush

the fluid tube in the bell. A solvent/air mix-

ture or sequence will cause paint build-up on

the fluid tube.

!