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Operation, Ransburg, Coating materials – Ransburg Aerobell 33 AER5000, AER5001 User Manual

Page 18: Fluid flow rate control

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Aerbell 33 Rotary Atomizer - Operation

Ransburg

14

LN-9521-00.4

OPERATION

As with any spray finishing system, operation

of the Aerobell 33 involves properly setting the

operating parameters to obtain the best finish

quality for the coating material being sprayed,

while maintaining correct operation and reliability

of the equipment used. Adjustments to operating

parameters, which cover spraying, cleaning and

on/off control, include:

• Coating Materials

• Fluid Flow Rate Control

• Fluid Valve Control

• Turbine Speed

• Bearing Air Adjustment

• Shaping Air

• Brake Air

• Electrostatic Voltage

• Target Distance

COATING MATERIALS

The Aerobell 33 can be used with a full range of

coating material conductivities. However, with

coatings having very high conductivities, such as

waterborne paints, it may be necessary to isolate

paint supply from ground.

FLUID FLOW RATE

CONTROL

Fluid flow is controlled by an internally mounted

dual diaphragm fluid regulator. Reference the

LREG5001, DR-1

TM

Plastic Fluid Regulator, Man-

ual (latest version) for detailed information.

The regulator features two independently control-

lable flow pressure ranges from the fluid output

port. The high flow range port accom-modates

higher fluid deliveries thereby providing increased

film build capabilities and minimal color change

times. The low flow range provides precise fluid

delivery control. There are seven low range

models available (1:1, 1:2, 1:3, 1:4, 1:6, 1:8, and

1:10) which can be selected based on the required

fluid flow rate.

Separate pilot signals modulate each of the reg-

ulator’s two diaphragms to control the amount of

paint being delivered from the regulator to the

atomizer bell cup. These pilot signals can be

controlled manually or automatically with closed

loop flow control system.

Because of the regulator’s dual range capabilities,

it provides the user flexibility of selecting either the

high flow range or the low flow range. Different

coating material viscosities and quick

W A R N I N G

†

Electrical discharge of a high electrical

capacitance fluid/paint system can cause fire

or explosion with some materials. If arcing

occurs when a specific coating materials is

used, turn the system off and verify that the

fluid is non-flammable. In these conditions

the system is capable of releasing sufficient

electrical and thermal energy to cause igni-

tion of specific hazardous material in air.

!

W A R N I N G

†

Operators must be fully trained in safe

operation of electrostatic equipment. Op-

erators must read all instructions and safe-

ty precautions prior to using this equipment

(See NFPA 33, Chapter 16).

!