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Coating materials, Fluid flow control – Ransburg Turbodisk Applicator Assembly A11376 User Manual

Page 17

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Turbodisk Applicator - Operation

12

The heater should be set as low as possible, sufficient

to maintain the applicator surface temperatures

above the dew point in the booth.

Example: Only with the incoming air temperature at

72

°F (22.2°C), a disk rotating unloaded at 30 krpm has

a turbine outlet temperature drop of approximately

28

°F (-2.2°C) (@ 40 krpm unloaded, DT ~ 14°F (-.10°C)

). Referring to the ASHRAE Psychrometric chart, the

saturation temperature range (dew point) of a spray

booth maintained at 70-75

°F / 65-70% RH is 62-68°F

(21.1-23.9

°C / 76-70° RH is 16.7-20°C). Thus, it is

almost certain that the surface temperatures of the

applicator will fall below the dew point of the booth,

and an air heater will be needed in this case.

To prevent condensation, an air heater assembly

should be assembled after air filters. (Reference the

current “Air Heater Assembly” service manual for

further information.)

>

Failure to use an air heater may cause

damage to equipment or ruin the finished

component being processed.

NOTE

COATING MATERIALS

The Turbodisk can be used with a broad range of

coating material conductivities. However, with wa-

terborne paints, it may be necessary to isolate the

paint supply from ground.

FLUID FLOW CONTROL

(Refer to Figures 14 and 15)

Fluid flow control is dependent on the valve con-

figuration of the Turbodisk . If the Turbodisk is con-

figured with no valves or a 3-way valve, fluid flow

is controlled externally at the paint source. If the

Turbodisk is equipped with a regulator, fluid flow

can be controlled via the air pilot signal. The high

flow and low flow regulators each have procedures

on how to control and deliver consistent fluid flows.

For more information on controlling the fluid delivery

using regulators, refer to that specific manual which

is included with the system.

To check fluid flow rates, the disk must be removed.

See the "Maintenance" section for "Removal Proce-

dure". The fluid can then be manually triggered to

measure actual flow in a graduated beaker over a

specified time period.

>

Isolated fluid supplies using either

waterborne or highly conductive solvent

base coatings can produce hazardous high

voltage discharges which can cause fires or

injury to personnel.

W A R N I N G

!

>

Danger of shock and/or personal injury

can occur. Proper grounding procedures,

which are outlined in the ITW Ransburg safety

bulletins, must be followed. Personnel must

never work near or perform work on the

turbine when the turbine is spinning or when

high voltage is on.

W A R N I N G

!

AA-07-02.1