3500 steel nipples with ferrules, Crimped 3500 nipple recommendation guide – Dixon Valve 25 TON RAM Complete Manual User Manual
Page 30

3500 Steel Nipples with Ferrules
Exclusive interlocking ferrule can be crimped or swaged to achieve maximum coupling sealing and retention. The 3500 steel
nipples with ferrules have a low profile, streamline appearance.
•
Zinc plated steel 3500 nipples with carbon steel ferrules can
be crimped or swaged-on.
•
rated to 600 PSI working pressure
•
for air and water service only
Size
Hose OD
Steel
From:
To:
Part #
1/2"
3/4"
1"
54/64"
1-10/64"
1-30/64"
58/64"
1-14/64"
1-34/64"
3512WF
3514WF
3518WF
The Importance of Whip Hose
The constant vibration created by air tools, like air drills and pavement breakers, is destructive to air hose
couplings, especially the quick-acting type. To provide protection against coupling breakage and related
hazards, Dixon recommends the use of a whip hose. To construct a whip hose, connect one end of a short (3' to 10')
air hose to the air tool using a 3500 type steel nipple. Connect the other end of the hose to the air supply using the
standard quick-acting coupling. The heat-treated 3500 nipple will withstand vibration far better than the standard
coupling and provide a safer connection. The whip hose should remain permanently connected to the tool.
Crimped 3500 Nipple Recommendation Guide
Hose ID
Part #
Hose OD
Crimp Diameter
(±0.005)
Crimp Length
% Reduction
Fractional
Decimal
½"
¾"
1"
3512WF
3514WF
3518WF
54/64
55/64
56/64
57/64
58/64
1-10/64
1-11/64
1-12/64
1-13/64
1-14/64
1-30/64
1-31/64
1-32/64
1-33/64
1-34/64
0.844
0.859
0.875
0.891
0.906
1.156
1.171
1.187
1.203
1.218
1.468
1.484
1.500
1.515
1.531
0.906
0.906
0.938
0.938
0.969
1.218
1.218
1.218
1.250
1.250
1.500
1.531
1.531
1.563
1.563
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-7/16
1-7/16
1-7/16
1-7/16
1-7/16
1-15/16
1-15/16
1-15-16
1-15/16
1-15/16
21.1
24.5
19.3
22.6
17.8
17.8
20.7
23.6
19.4
22
23
19
21.6
17.9
20.3
The crimp recommendation charts are only guides. It will not apply to every coupling situation. In some instances alternative
dies and crimping dimensions must be employed to ensure safety. Experience has shown that variances in the construction of
similar hoses and couplings may cause some assemblies to react differently when crimped. It is not uncommon to find hose
with an outer diameter that fluctuates from one end to the other or from production lot to production lot. These inconsistencies
coupled with the inherent differences between textile or wire braid, hard or soft wall, the presence or absence of an internal spiral
wire and the differences in hose coverings make it difficult to establish hard and fast rules. Therefore, its imperative that hose
dimensions are accurately measured, assemblies are tested, and documentation is maintained.
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Air
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