Overload heaters for fused controllers – GE Industrial Solutions Evolution Series E9000 User Manual
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Size 5 – 300:15 CT (Standard and Ambient Comp.)
Size 6 – 600:5 CT (Standard and Ambient Comp.)
Size 6 – 600:5 CT (Standard and Ambient Comp.)
Overload Heaters for Fused Controllers
For continuous-rated motors with a service factor of
1.15 to 1.25, select the appropriate heaters for the
motor full-load current. For continuous-rated motors
with a service factor of 1.0, multiply the motor full-load
current by 0.9 and use this value to select heaters.
Overload relay tripping current in 40° C ambient is the
minimum value of full-load current multiplied by 1.25.
Provide short-circuit protection in accordance with the
National Electrical Code, except that fuses are not to
exceed the value shown in the table.
Suitable for use in a circuit capable of delivering not
more than the maximum RMS symmetrical amperes
indicated in the Maximum Fuse and Short-Circuit
Rating table below, 600 V maximum, when protected
by an appropriate fuse having an interrupting rating
not less than the available short-circuit current.
Maximum Fuse and Short-Circuit Rating
Class RK Fuse
Class J Fuse
Class K-1, K-5 Fuse
NEMA
Max.
Max. RMS
Max.
Max. RMS
Max.
Max. RMS
Size
Clip
Sym. Amps
Clip
Sym. Amps
Clip
Sym. Amps
1
30A
100,000
60A
100,000
Fuse
5,000
2
60
100,000
100
100,000
per
5,000
3
100
100,000
200
100,000
Overload
5,000
4
200
100,000
400
100,000
Heater
10,000
5
400
100,000
600
100,000
Table
10,000
Opening of the fuse(s) may be an indication that
a fault current has been interrupted. To provide
continued protection against fire or shock hazard,
examine all current-carrying parts and other
components of the motor controller and replace any
damaged components. If heater burnout occurs,
the complete overload relay must be replaced.
Overload relays with automatic reset may auto-
matically start a motor connected to a two-wire
control circuit. When automatic restarting is not
desired, use a three-wire control circuit.
Motor Full-
Heater
SK
Instantaneous
Load Amps
Number
Rating
Trip Setting
3-Ph, 3 Heater
CR123
Plug
Rec.
Max.
181-197
C220A
400
LO
4
198-214
C239A
400
2
4
215-238
C268A
400
3
5
239-258
C301A
500
LO
4
259-290
C326A
500
2
5
291-346
C356A
800
LO
4
347-387
C379A
800
LO
5
388-423
C419A
800
2
5
424-467
C466A
1000
LO
4
468-516
C526A
1000
2
4
517-540
C592A
1000
2
5
Motor Full-
Heater
SG
Instantaneous
Load Amps
Number
Rating
Trip Setting
3-Ph, 3 Heater
CR123
Plug
Rec.
Max.
181-197
C220A
400
MIN.
4
198-214
C239A
400
2
5
215-238
C268A
500
MIN
4
239-258
C301A
500
MIN
4
259-290
C326A
500
2
5
291-346
C356A
600
MIN
5
347-387
C379A
600
2
5
388-424
C419A
600
3
MAX
Motor Full-
Heater
SG
Instantaneous
Load Amps
Number
Rating
Trip Setting
3-Ph, 3 Heater
CR123
Plug
Rec.
Max.
106-115
C592A
250
LO
3
116-125
C630A
250
LO
4
126-135
C695A
250
2
4
136-151
C778A
250
2
5
152-164
C867A
300
2
4
165-179
C955A
300
2
5
180-195
C104B
350
2
4
196-215
C113B
350
2
5
216-231
C125B
400
2
4
232-255
C137B
400
2
5
256-270
C151B
400
3
5
Evolution Series E9000 Installation & Maintenance Guide