Grain Systems Tanks PNEG-2400 - Manual (Page 4)

Table of Contents
4 PNEG-2400 CFL Commercial Farm 4" Corrugation Externally Stiffened Grain Bin
Contents
Chapter 1 Safety .....................................................................................................................................................6
Safety Guidelines .................................................................................................................................. 6
General Safety Statement ..................................................................................................................... 7
Safety Instructions ................................................................................................................................. 8
Safety Sign-Off Sheet ......................................................................................................................... 10
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 11
Chapter 2 Decals ..................................................................................................................................................12
Chapter 3 Bin Assembly ......................................................................................................................................15
General Information ............................................................................................................................ 15
Construction Procedures and Lifting Jack Usage ............................................................................... 16
Sidewall Construction .......................................................................................................................... 17
Decal Sheet Placement ....................................................................................................................... 18
Caulking Detail .................................................................................................................................... 19
Bolting Requirements - 2 Stiffeners per Sidewall Sheet ..................................................................... 21
Bolting Requirements - 3 Stiffeners per Sidewall Sheet ..................................................................... 22
Access Door Weldment Assembly Hardware Package (PLS-41985) ................................................. 23
Notice for CFL 1 Ring Rectangular Door ............................................................................................ 24
CFL 1 Ring Rectangular Door Hardware ............................................................................................ 25
Installing Door Frame .......................................................................................................................... 26
Installing Inside Door Hinges .............................................................................................................. 35
Attaching Inner Doors to Hinges ......................................................................................................... 36
Assembling Door Latch Bars ............................................................................................................... 36
Installing Bearing Pins ......................................................................................................................... 39
Installing Door Latch Holders .............................................................................................................. 40
Adjusting Inner Doors .......................................................................................................................... 40
Installing the Seal Weldments ............................................................................................................. 43
Installing the Kick Plate ....................................................................................................................... 43
Assembling Outer Door Cover ............................................................................................................ 47
Hardware ............................................................................................................................................. 50
Bolt Identification ................................................................................................................................. 51
Chapter 4 4" CFL Commercial Tank Stiffener Instructions ..............................................................................55
4" CFL Corrugation CFL Commercial Stiffener Splice Details ............................................................ 55
2.66 Commercial Tank Stiffener Instructions Inside Stiffened Only .................................................... 56
Commercial Stiffeners for 4" Corrugation ............................................................................................ 57
Stiffener Splice Details ........................................................................................................................ 58
Offset to Transition Details .................................................................................................................. 59
Transition to 8 Gauge-11 Gauge Detail .............................................................................................. 60
Stiffener Splice Detail for 8 Gauge to 11 Gauge Stiffener ................................................................... 61
6 Gauge to 5 Gauge Splice Connection .............................................................................................. 62
5 Gauge to Laminated Stiffener Detail ................................................................................................ 63
Laminated Stiffener Splice .................................................................................................................. 64
Stiffeners to Sidewall Sheet Details .................................................................................................... 65
Chapter 5 Wind Ring Assembly Instructions ....................................................................................................69
Wind Ring Assembly ........................................................................................................................... 69
Chapter 6 Anchorage and Base Angle Instructions .........................................................................................70
Anchor Bolt Details .............................................................................................................................. 70
Anchor Bolt Washer Installation .......................................................................................................... 70
Base Angle Installation ........................................................................................................................ 71