Spicer Tandem Drive Axles Service Manual J340-S, J380-S, J400-S, W460-S - Manual (Page 15)

INTERMEDIATE CASE DISASSEMBLY
1. Remove intermediate case to carrier housing mounting
bolts. Lift intermediate case from differential carrier
housing using a hoist or overhead crane. If necessary, use
soft hammer to break seal between case and carrier.
2. Lift clutch shift collar and shift fork from case. Inspect shift
fork for wear and misalignment.
3. Remove input gear assembly from intermediate case.
4. Remove bearing from input gear using a suitable puller.
See Figure 9.
5. Turn gear over and remove opposite bearing.
6. Place intermediate case in soft jawed vise clamping on the
flats of the idler shaft. Remove idler shaft nut using a
torque multiplier wrench.
7. Remove intermediate case from vise. Tap idler shaft with a
soft hammer to free case and remove idler shaft.
8. Slide idler gear to large opening and remove idler gear,
bearings and bearing spacer for possible use during
reassembly.
Intermediate Case Disassembly Complete
Input Drive Gear
Inter-Axle Differential Bearing Cone
Inter-Axle Differential Bearing Cup
Shift Collar
Shift Fork
Shift Fork Shaft
(30-38 Lb-Ft)
(41-51 N-m)
Retainer Spring
Retainer Clip
Air Shift Cylinder
Air Shift Cylinder Bolt
(30-40 Lb-Ft)
(41-55 N-m)
Drive Gear Bearing Cone
Drive Gear Bearing Cup
Inter-Axle Differential
Case Bolt
(75-90 Lb-Ft)
(102-122 N-m)
Idler Gear Front Bearing Cone
Idler Gear Front Bearing Cup
Idler Gear Bearing Spacer (Selective)
Idler Gear
Idler Gear Front Bearing Cone
Idler Gear Front Bearing Cup
Inter-Axle Differential Case
Idler Gear Shaft
Idler Shaft Nut
13
FFFFFigur igur igur igur igure 9 e 9 e 9 e 9 e 9
IMPORTANT: Torque
specifications, shown on illustration,
apply only to J Model. See Page 33-
34 for W Model torque specifications.