beautypg.com

Prepare the parts for inspection, Find the cause of the failure, Correct the cause of the problem – Spicer Tandem Drive Axles Pro-40 Single Reduction and Single Reduction with Differential Lock User Manual

Page 9: Clean

background image

6

8

Inspection

Prepare the Parts for Inspection

After the preliminary investigation, locate the failure and pre -
pare the part for examination. In carrier failure analysis, it may
be necessary to disassemble the unit.

7. When disassembling subassemblies and parts, do

not clean the parts immediately since cleaning may
destroy some of the evidence.

8. When tearing down the drive axle, do it in the recom-

mended manner. Minimize any further damage to the
unit.

9. Ask more questions when examining the interior of

the carrier. Does the lubricant meet the manufacturer
specifications regarding quality, quantity and viscos-
ity? As soon as you have located the failed part, take
time to analyze the data.

Find the Cause of the Failure

Here begins the real challenge to determine the exact cause of
the failure. Keep in mind that there is no benefit to replacing a
failed part without determining the cause of the failure. For
example, after examining a failed part and finding that the fail -
ure is caused by a lack of lubrication, you must determine if
there was an external leak. Obviously, if there is an external
leak, just replacing the failed gear is not going to correct the
situation.

Another important consideration is to determine the specific
type of failure which can be a valuable indicator for the cause
of failure. The following pages show different types of failures
and possible causes. Use this as a guide in determining types
of failures and in correcting problems.

Correct the Cause of the Problem

Once the cause of the problem has been determined, refer to
the appropriate service manual to perform the repairs.

Clean

10. Wash steel parts with ground or polished surfaces in

solvent. There are many suitable commercial sol -
vents available. Kerosene and diesel fuel are accept -
able.

Gasoline is not an acceptable solvent because of its extreme
combustibility. It is unsafe in the workshop environment.

11. Wash castings or other rough parts in solvent or

clean in hot solution tanks using mild alkali solu-
tions.

Note: If a hot solution tank is used, make sure parts are

heated thoroughly before rinsing.

12. Rinse thoroughly to remove all traces of the cleaning

solution.

13. Dry parts immediately with clean rags.

14. Oil parts.

If parts are to be reused immediately: Lightly oil.

If parts are to be stored: Coat with oil, wrap in

corrosion resistant paper and store in a clean,
dry place.

WARNING