Inspect primary gearing, Check input shaft end-play (forward axle), Check output shaft end-play (forward axle) – Spicer Tandem Drive Axles Pro-40 Single Reduction and Single Reduction with Differential Lock User Manual
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Inspect Primary Gearing
Before reusing a primary gear set, inspect teeth for signs of
excessive wear. Check tooth contact pattern for evidence of
incorrect adjustment.
Check Input Shaft End-play (Forward Axle)
Note: Before disassembling the power divider, measure and
record input shaft end-play.
See illustration for steps 1-3.
1. Position dial indicator at yoke end of input shaft.
2. Push in on input shaft and zero the dial indicator.
3. Using a pry bar, move input shaft axially and mea-
sure/record end-play.
Adjustment
Correct end-play for a new assembly is 0.003" to 0.007". The
maximum end-play for a used assembly is no more than
0.014". If end-play is incorrect, determine shim pack changes
as follows:
Check Output Shaft End-play
(Forward Axle)
See illustration for steps 1-3.
1. Position dial indicator at yoke end of output shaft.
2. Push in on output shaft and zero the dial indicator.
3. Using a pry bar, move input shaft axially and mea-
sure/record end-play.
Adjustment
Correct end-play for a new assembly is 0.001" to 0.005". The
maximum end-play for a used assembly is no more than
0.005". If end-play is incorrect, contact Dana.
Add shims to increase end-play
Desired end-play (New Parts)
0.003" to 0.007"
Measured end-play (Step 3)
0.001" – 0.001"
Add shims to provide desired end-play
0.002" to 0.006"
Remove shim to decrease end-play
Measured end-play (Step 3)
0.015" – 0.015"
Desired end-play (New Parts)
0.003" to 0.007"
Remove shims to provide desired end-
play
0.012" to 0.008"
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Inspection