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Troubleshooting, Gv90, Boiler manual – Weil-McLain GV90+ User Manual

Page 80: Symptom common causes possible corrections

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Part number 550-142-054/0411

GV90+

gas

-

fired

water

boiler

— Boiler Manual

80

Troubleshooting

(continued)

Figure 95

Common causes and possible corrections, part 2

Symptom

Common Causes

Possible Corrections

Popping or percolating

noise heard in boiler

Mineral deposits in sections due

to constant use of makeup water

Call qualified service technician to de-

lime boiler, if necessary. In some cases,

deposits will be too heavy to remove with

de-liming procedures.

Have qualified service technician repair

leaks to eliminate need for constant

makeup water.

Incorrect pH of boiler water

Call qualified service technician to check

pH level and correct. pH should be

maintained between 7.0 to 8.5.

Insufficient water flow through

boiler

Check all valves to and from boiler. Return

to proper setting.

Confirm circulator size.

Metal flakes found in vent

outlet or recuperator —

flueway corrosion

Contaminated combustion air

supply — See manual page 13.

Remove any contaminating products, see

manual page 13.

Provide outside air for combustion. Have

qualified service technician pipe-up kit.

Condensation of combustion

gases in boiler sections

Have qualified service technician check

operation of mixing system. Repair/replace

if necessary.

Some radiators or

baseboard units do not

heat or are noisy

Air in system

Bleed air from system through air vents in

radiators or baseboard units.

Low system pressure

Fill to correct pressure.

Check for leaks in boiler or piping. Have

qualified service technician repair at once.

High limit set too low

Adjust high limit to higher setting.