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Annual start-up and general maintenance schedule, Gv90, Boiler manual – Weil-McLain GV90+ User Manual

Page 67: Annnual start-up

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Part number 550-142-054/0411

67

GV90+

gas

-

fired

water

boiler

— Boiler Manual

Figure 77

Service and maintenance schedules

Service technician

(see following pages for instructions)

Owner maintenance

(see following pages for instructions)

Annnual start-up

General:

• Address reported problems, page 68.
• Inspect boiler area, page 68.
• Inspect boiler interior, page 68.
• Inspect condensate drain system, page 68.
• Inspect all piping for leaks, page 68.
• Inspect gas piping, page 68.
• Inspect the water system, page 68.
• Check water system chemistry, page 68
• Inspect expansion tank, page 69.
• Inspect air openings, page 69.
• Inspect vent system and air piping,

page 69.

• Inspect boiler heating surfaces, page 69.
• Inspect igniter, page 69.
• Inspect recuperator, page 70.
• Inspect temperature mixing system,

page 70.

• Inspect limit controls and cutoffs, page 70.
• Inspect gauges, page 70.
• Inspect blower motor, page 70.
• Inspect oiled-bearing circulators, page 70.
• Inspect boiler relief valve, page 71.

Additional if combustion or
performance indicates the need:

• Follow procedures under Cleaning boiler

heating surfaces, page 72 to access boiler

components listed below.

• Clean heat exchanger.
• Remove and clean burner using

compressed air only.

• Vacuum the blower.

Review:

• Review with owner.

Daily

• Check boiler area
• Check air openings
• Check pressure gauge

Monthly

• Check boiler interior piping
• Check venting system
• Check air vents
• Check condensate drain system
• Check relief valve

Periodically

• Test low water cutoff (if used)
• Clean vent termination/air intake

screens

Every 6 months

• Oil blower motor
• Operate relief valve

End of season

• Shut down procedure

Annual start-up and general maintenance schedule

Follow the Service and maintenance procedures given throughout

this manual and in component literature shipped with the boiler.

Failure to perform the service and maintenance could result in

damage to the boiler or system. Failure to follow the directions

in this manual and component literature could result in severe

personal injury, death or substantial property damage.

The boiler contains ceramic fiber

and fiberglass materials. Use care

when handling these materials per

instructions on page 107 of this

manual. Failure to comply could

result in severe personal injury.