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Electrical diagrams, G-10, Schematic - control pc board – Lincoln Electric V155-S User Manual

Page 76: Invertec® v155-s

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ELECTRICAL DIAGRAMS

G-10

INVERTEC® V155-S

SCHEMATIC - CONTROL PC BOARD

1

1

A

A

I-

Voutm

OFF+

I+

AD1

RESET

IRQ

Voutm

+15V

DUTY

PTCE

THLED

VENn

Vout

IMIS

S/T

PTCE

PTCuM

OSC

GND

GND

GND

ERRORn

+5V

IRQ

AD2

ISET

AD0

AD0

GND

+5V

DUTY

ISET

W ELDING

Fan

FAN_ONn

ERRORn

Arcset

PTCuM

OFF+

+5V

RESET

VRD

+15V

FAN_ONn

AD1

AD2

Voutfilt

Voutfilt

W ELDING

S/T

+15V

THLED

VENn

+5V

GND

Vout

OSC

I-

I+

CEVRD

CEVRD

SET

VRD

THRVRDS

THRLED

THRVRDS

THRLED

Arcset

IMIS

THRCE35

THRCE35

Inputerr

CEVRD

+15V

+5V

+5V

+15V

+15V

+5V

+5V

+15V

+15V

+5V

+15V

+15V

+5V

+5V

+15V

+15V

+15V

+5V

+5V

+15V

+15V

+15V

+5V

+15V

Title

Size

Document Number

Rev

Date last rev.:

Sheet

of

Appr.

Dr.

This sheet contains proprietary information owned by LINCOLN ELECTRIC ITALIA s.r.l. and is not to be
reproduced, disclosed, or used without the express permission of LINCOLN ELECTRIC ITALIA

LINCOLN ELECTRIC ITALIA s.r.l.

SERRA RICCO' (GE) - ITALIA

1st emis. dr.:

1st emis. date:

X0708

00

Control Board V145S

A2

2

2

W ednesday, April 05, 2006

W ednesday, February 18, 2004

<1st emis. dr.>

Title

Size

Document Number

Rev

Date last rev.:

Sheet

of

Appr.

Dr.

This sheet contains proprietary information owned by LINCOLN ELECTRIC ITALIA s.r.l. and is not to be
reproduced, disclosed, or used without the express permission of LINCOLN ELECTRIC ITALIA

LINCOLN ELECTRIC ITALIA s.r.l.

SERRA RICCO' (GE) - ITALIA

1st emis. dr.:

1st emis. date:

X0708

00

Control Board V145S

A2

2

2

W ednesday, April 05, 2006

W ednesday, February 18, 2004

<1st emis. dr.>

Title

Size

Document Number

Rev

Date last rev.:

Sheet

of

Appr.

Dr.

This sheet contains proprietary information owned by LINCOLN ELECTRIC ITALIA s.r.l. and is not to be
reproduced, disclosed, or used without the express permission of LINCOLN ELECTRIC ITALIA

LINCOLN ELECTRIC ITALIA s.r.l.

SERRA RICCO' (GE) - ITALIA

1st emis. dr.:

1st emis. date:

X0708

00

Control Board V145S

A2

2

2

W ednesday, April 05, 2006

W ednesday, February 18, 2004

<1st emis. dr.>

IMIS=3.81V -> 145A

Calibrazione Imax

Da implementare per la programmazione in-circuit

Eseguire foratura per striscia pin berg.

SET=3.81V ->145A

POTENZIOMETRO LINEARE 2K5 20%

BOURMS 91U1D-T14-EAO/260

Piste per regolazione offset.

Trimmer smd verticale

Led indicator for VRD system

ISET 100%DC->190A

Piste per regolazione offset.

NB: i led sono a montaggio through

hole

ISET-> PWM of current set

SET -> Current set

CEVRD -> HV or CE version

VRD -> Start signal in CE version

AD2 -> Ouptut voltage AD

OSC -> Oscillator pin

Vout -> output voltage

Imis -> Output current

S/T -> Stick / tig working

PTCuM -> Error signal

WELDING -> Green mode and VRD

detect

Arcset -> Arc force selection

Fan -> Fan setting

VENn -> OCV set

PTCE -> Inverter set

THLED -> thermal led

4X VITI FISSAGGIO SCHEDA

. CW

. CW

SW1: deviatore a tre posizioni

F.Scorza

C22

100nF

50V

0805

C22

100nF

50V

0805

R81
4k7

0603

1%

R81
4k7

0603

1%

1

2

3

Q5
BC817

SOT23

Q5
BC817

SOT23

R35

0603

1%

10k

R35

0603

1%

10k

1

M3

M3

R78

1k

0603

1%

R78

1k

0603

1%

C28

50V

0603

4n7F

C28

50V

0603

4n7F

R50

0603

1%

2M

R50

0603

1%

2M

C14

50V

0603

4n7F

C14

50V

0603

4n7F

R24

100k

0603

1%

R24

100k

0603

1%

R82

100R

0603

1%

R82

100R

0603

1%

R76

470k

0603

1%

R76

470k

0603

1%

R46

0603

1%

1M

R46

0603

1%

1M

R7

0603

1%

5k6

R7

0603

1%

5k6

C11

50V

0603

100pF

C11

50V

0603

100pF

C1

100nF

50V

0805

C1

100nF

50V

0805

R64
3k3

0603

1%

R64
3k3

0603

1%

R68
910R

0603

1%

R68
910R

0603

1%

R70
2k2

0603

1%

R70
2k2

0603

1%

R61

1k

1%

0603

1%

R61

1k

1%

0603

1%

1

M4

M4

1

2

3

Q4

BC817

SOT23

Q4

BC817

SOT23

C9

50V

0603

10nF

C9

50V

0603

10nF

1
2
3
4

JP2

MODU2 2VIE 90°

JP2

MODU2 2VIE 90°

Q6

BC807

SOT23

Q6

BC807

SOT23

5

6

7

+

-

U4B

LM358AM

SO8

+

-

U4B

LM358AM

SO8

D5

DO 214AC

S1M

D5

DO 214AC

S1M

C20

50V

0805

100nF

C20

50V

0805

100nF

C17

100nF

50V

0805

C17

100nF

50V

0805

R40

1k

0603

1%

R40

1k

0603

1%

C4

100nF

50V

0805

C4

100nF

50V

0805

R41

5k6

0603

1%

R41

5k6

0603

1%

3

2

1

+

-

U2A

LM358AM

SO8

+

-

U2A

LM358AM

SO8

1
2
3
4

8
7
6
5

SW 2

SW DIP-4

SW 2

SW DIP-4

R23

3k9

0603

1%

R23

3k9

0603

1%

R38

4k7

0603

1%

R38

4k7

0603

1%

1

3

2

R60

2k5

20%

R60

2k5

20%

5

6

7

+

-

U2B

LM358AM

SO8

+

-

U2B

LM358AM

SO8

R77

10k

0603

1%

R77

10k

0603

1%

R28

4k7

0603

1%

R28

4k7

0603

1%

5

6

7

4

1

1

-

+

U1B

LM324

SO14

-

+

U1B

LM324

SO14

2

3

1

D14

SOT23

BAT54S

D14

SOT23

BAT54S

8

4

U2C

LM358AM

SO8

U2C

LM358AM

SO8

D3

MINIMELF

LL4148

D3

MINIMELF

LL4148

C18

50V

0805

100nF

C18

50V

0805

100nF

2

3

1

D11

SOT23

BAT54S

D11

SOT23

BAT54S

0603

SJ6

N.M.

0R

0603

SJ6

N.M.

0R

R73

1k

0603

1%

R73

1k

0603

1%

D6

RED

D 5mm

D6

RED

D 5mm

R48

0603

1%

2M

R48

0603

1%

2M

0603

SJ2

N.M.

0R

0603

SJ2

N.M.

0R

R55

0603

1%

3M9

R55

0603

1%

3M9

R52

2k2

0603

1%

R52

2k2

0603

1%

R30

0603

1%

22R

R30

0603

1%

22R

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

JP1

HEADER 8X2 90° P/I

JP1

HEADER 8X2 90° P/I

R42

0603

1%

18k

R42

0603

1%

18k

R45

0603

1%

1M

R45

0603

1%

1M

12

13

14

4

1

1

-

+

U1D

LM324

SO14

-

+

U1D

LM324

SO14

R21

4k7

0603

1%

R21

4k7

0603

1%

1

M5

M5

C5

820pF

50V

0603

C5

820pF

50V

0603

R1

0603

1%

10k

R1

0603

1%

10k

C25

100nF

50V

0805

N.M.

C25

100nF

50V

0805

N.M.

R36

4k7

0603

1%

R36

4k7

0603

1%

R12

0603

1%

100k

R12

0603

1%

100k

8

4

U4C

LM358AM

SO8

U4C

LM358AM

SO8

R5

0603

1%

4k7

R5

0603

1%

4k7

R13

390k

0603

1%

R13

390k

0603

1%

C23

10nF

50V

0603

C23

10nF

50V

0603

R74

12k

0603

1%

R74

12k

0603

1%

C6

220pF

50V

0603

C6

220pF

50V

0603

R79
4k7

0603

1%

R79
4k7

0603

1%

C24
10nF

50V

0603

C24
10nF

50V

0603

R27

1k8

0603

1%

R27

1k8

0603

1%

R3

0805

1%

2k2

R3

0805

1%

2k2

0603

SJ4

N.M.

0R

0603

SJ4

N.M.

0R

2

3

1

D15

SOT23

BAT54S

D15

SOT23

BAT54S

R4

5k6

0603

1%

R4

5k6

0603

1%

R67
5k6

0603

1%

R67
5k6

0603

1%

R17

2k2

0805

1%

R17

2k2

0805

1%

C26

100nF

50V

0805

C26

100nF

50V

0805

C10

33nF

50V

1206

C10

33nF

50V

1206

R2

4k7

0603

1%

R2

4k7

0603

1%

R75

4k7

0603

1%

R75

4k7

0603

1%

R9
1k2

1206

1%

R9
1k2

1206

1%

0603

SJ5

N.M.

0R

0603

SJ5

N.M.

0R

D8

GREEN

D 5mm

D8

GREEN

D 5mm

2

3

1

D1

SOT23

BAT54S

D1

SOT23

BAT54S

R63

10k

0603

1%

R63

10k

0603

1%

R66
120k

0603

1%

R66
120k

0603

1%

1

M1

M1

R54

2k2

0603

1%

R54

2k2

0603

1%

0603

SJ1

N.M.

0R

0603

SJ1

N.M.

0R

R58

0603

1%

4k7

R58

0603

1%

4k7

1

2

3

Q7
BC817

SOT23

Q7
BC817

SOT23

3

2

1

+

-

U4A

LM358AM

SO8

+

-

U4A

LM358AM

SO8

10

9

8

4

1

1

-

+

U1C

LM324

SO14

-

+

U1C

LM324

SO14

2

3

1

D10

SOT23

BAT54S

D10

SOT23

BAT54S

1

2

3

Q8

BC817

SOT23

Q8

BC817

SOT23

R47

10k

0603

1%

R47

10k

0603

1%

R51

0603

1%

3M9

R51

0603

1%

3M9

C13

22nF

50V

0603

N.M.

C13

22nF

50V

0603

N.M.

R8

15k

0603

1%

R8

15k

0603

1%

2

3

1

D7

SOT23

BAT54S

D7

SOT23

BAT54S

R49

100k

0603

1%

R49

100k

0603

1%

C21

100nF

50V

0805

N.M.

C21

100nF

50V

0805

N.M.

R72
4k7

0603

1%

R72
4k7

0603

1%

R20
10k

0603

1%

R20
10k

0603

1%

R15

100k

0603

1%

R15

100k

0603

1%

R16

5k6

0603

1%

R16

5k6

0603

1%

R43

50k MONO

1%

R43

50k MONO

1%

R69

2k2

0603

1%

R69

2k2

0603

1%

R80

18k

0603

1%

R80

18k

0603

1%

R62
100k

0603

1%

R62
100k

0603

1%

C12

50V

0603

4n7F

C12

50V

0603

4n7F

R39
4k7

0603

1%

R39
4k7

0603

1%

D16

MINIMELF

LL4148

D16

MINIMELF

LL4148

D9

YELLOW

D 5mm

D9

YELLOW

D 5mm

3

1

2

4

SW 1

FEME T1C/1/L1/X/H

SW 1

FEME T1C/1/L1/X/H

C7

100nF

50V

0805

C7

100nF

50V

0805

R25
1k2

1206

1%

R25
1k2

1206

1%

R65

100k

0603

1%

R65

100k

0603

1%

C29

100nF

50V

0805

C29

100nF

50V

0805

3

2

1

4

1

1

-

+

U1A

LM324

SO14

-

+

U1A

LM324

SO14

C27

50V

0805

100nF

C27

50V

0805

100nF

C19

1nF

50V

0603

C19

1nF

50V

0603

R6

4k7

0603

1%

R6

4k7

0603

1%

R29

1k

0603

1%

R29

1k

0603

1%

C2

50V

0805

100nF

C2

50V

0805

100nF

R14

10k

0603

1%

R14

10k

0603

1%

R57
4k7

0603

1%

R57
4k7

0603

1%

1

2

3

Q2

BC817

SOT23

Q2

BC817

SOT23

R59
4k7

0603

1%

R59
4k7

0603

1%

0603

SJ3

N.M.

0R

0603

SJ3

N.M.

0R

1

2

3

Q1

BC817

SOT23

Q1

BC817

SOT23

D2

MINIMELF

LL4148

D2

MINIMELF

LL4148

R83

10k

0603

1%

R83

10k

0603

1%

R31

39k

0603

1%

R31

39k

0603

1%

1

M2

M2

R71

4k7

0603

1%

R71

4k7

0603

1%

R33

0603

1%

220R

R33

0603

1%

220R

2

3

1

D17

SOT23

BAT54S

D17

SOT23

BAT54S

R26

10k

0603

1%

R26

10k

0603

1%

2

3

1

D13

SOT23

BAT54S

D13

SOT23

BAT54S

R10

0603

1%

47R

R10

0603

1%

47R

AD2/PTA4/KBI4/OSC2

5

PTB5

6

PTB4

7

PTB3

10

PTB2

11

PTB1

14

PTB0

15

V

D

D

1

V

S

S

1

6

IRQ/PTA2/KBI2

9

AD0/PTA0/TCH0/KBIO

13

AD1/PTA1/TCH1/KBI1

12

RST/PTA3/KBI3

8

AD3/PTA5/KBI5/OSC1

4

PTB6

3

PTB7

2

U3

MC68HC908QY4

SOIC16

U3

MC68HC908QY4

SOIC16

R37

2k2

0805

1%

R37

2k2

0805

1%

R44

100R

0603

1%

R44

100R

0603

1%

C15

50V

0603

22nF

C15

50V

0603

22nF

2

3

1

D12

SOT23

BAT54S

D12

SOT23

BAT54S

R32

1k2

1206

1%

R32

1k2

1206

1%

R34

0603

1%

10k

R34

0603

1%

10k

G-10

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

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