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Theory of operation, Warning – Lincoln Electric V155-S User Manual

Page 17

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THEORY OF OPERATION

B-3

B-3

INVERTEC® V155-S

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CONTROLS AND OPERATIONAL

FEATURES

1. Output Current Knob: Potentiometer used to

set the output current used during welding, from 5A

to 155A.

2. Welding Mode Switch: With three positions, con-

trols the welding mode of the machine: two for Stick

welding (Soft and Crisp) and one for Lift TIG weld-

ing.

• Soft Stick: For a welding with a low spatter

presence.

• Crisp Stick: For an aggressive welding arc,

with an increased Arc stability.

• Lift TIG: When the mode switch is in the Lift

TIG position, the stick welding functions are disabled

and the machine is ready for Lift TIG welding. Lift

TIG is a method of starting a TIG weld by first press-

ing the TIG torch electrode on the work piece in

order to create a low current short circuit. Then, the

electrode is lifted from the work piece to start the TIG

arc.

3. Thermal LED: This indicator will turn on when

the machine is overheated and the output has been

disabled. This normally occurs when the duty cycle

of the machine has been exceeded. Leave the

machine on to allow the internal components to cool.

When the indicator turns off, normal operation is

again possible.

1. Output Current Knob

2. Welding Mode Switch

3. Thermal LED

4. Power On/Off and Output LEDʼs

5. Positive Quick Disconnect

6. Negative Quick Disconnect

If blinking, the Thermal LED indicates that the input

voltage is out of ranges.

4. Power On/Off & OUTPUT LEDs: These LEDs (one

green and one red) operates as described in the

table below:

LED status

FUNCTION

Green Red

ON

OFF

The machine is turned ON.

ON condition: The machine is at

idle (no-welding time) and OCV

is present.

OFF

ON

The machine is turned ON.

On condition: Presence of weld-

ing current at the output leads.

This permanent LED condition,

showed at idle (no-welding time), indi-

cates machine damage.

OFF

OFF

The machine is turned OFF and/or the

input cord could be disconnected from

the mains.

ERROR condition: With the Power

Switch turned ON and the input cord

properly connected to a "live" main

supply, this LED condition indicates

machine damage.

ON

ON

ERROR condition: This LED condition

FIGURE B.1

WARNING

1

6

2

3

5

4

A

A

V

If the Yellow LED illuminates, and the Red and Green

LEDʼs blink on and off alternately, the unit is unable to

cool itself adequately. Check to make sure the fan is

not obstructed and the fan is operating properly. Prior

to resuming normal operation, the unit must be turned

off and turned back on to reset this error condition.