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Red and green led’s are always “on, The machine welds but there is no output control, The machine does not have maximum output – Lincoln Electric V155-S User Manual

Page 37: Theory of operation, Caution

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OUTPUT PROBLEMS

Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF

MISADJUSTMENT(S)

RECOMMENDED

COURSE OF ACTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,

contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed.

Call 1-888-935-3877.

CAUTION

RED and GREEN LEDʼs are

always “ON”

1. Control Board failure.

1. Check all PC Board

Connections.

2. Replace Control Board.

The machine welds but there is

no output control

1. Potentiometer failure.
2. The Shunt screw

connections are bad.

3. Inverter Board failure.

1. Potentiometer or Control

Board needs Replaced.

2. Tighten and check all shunt

connections.

3. Perform Inverter Board

Voltage Test

.

The machine does not have

maximum output

1. Loose connections on output

secondary leads.

2. The Control Board is out of

Calibration.

1. Check all secondary

connections.

2. Recalibrate the Control Board.

Replace if needed.

THEORY OF OPERATION

F-5

F-5

INVERTEC® V155-S

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