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Troubleshooting & repair, Inverter board voltage test (continued), Jp1 pin 2 pin 1 – Lincoln Electric V155-S User Manual

Page 56

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DC+

DC-

INPUT BOARD

AC2

AC1

JP1

PIN 2

PIN 1

15

13

11

9

7

5

3

16

14

12

10

8

6

4

FIGURE F.10 – PLUG JP1 TESTPOINTS

INVERTER BOARD VOLTAGE TEST (CONTINUED)

NOTE: DUE TO SAFETY REASONS AND THE PHYS-

ICAL LOCATION OF THE INVERTER, IT IS

NOT EASY TO PERFORM THE VOLTAGE

TEST AT THE INVERTER BOARD. CHECKS

CAN BE DONE AT THE INPUT BOARD CON-

NECTOR JP1. See Fig. F.10.

PROCEDURE

1. Disconnect power to the INVERTEC® V155-S.
2. Perform the Case Cover Removal Procedure (left

side only).

3. Connect the main 230VAC to the machine and

switch ON the input switch.

4. Set the machine to STICK mode.
5. Locate the JP1 connector points. See figure F.10.
6. Using pins 8,9,16 or 15 as a common (-) ground:

Check pin 1-> +15VDC means fan is ON. 0VDC

means fan is OFF.

Check pin 3-> 0VDC during OCV condition.
Check pin 5-> +11.6VDC means the inverter is ON

(the first 5 minutes after activity) while 1.5VDC

means the inverter is OFF.
Check pin 6-> value changes from 7.6 to 8.5VDC

during reading when the inverter is ON. 50-60

mVDC when the inverter is OFF.
Check pin 7-> +15VDC.
Check pin 11-> +5VDC.
Check pin 12-> +5VDC (supply voltage generated

on input board).
Check pin 14-> +15VDC (supply voltage generat-

ed on input board).

7. Check to see if the correct microcontroller program

is preset: H490000005-004X where X is the revi-

sion number.

TROUBLESHOOTING & REPAIR

F-24

F-24

INVERTEC® V155-S

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