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Troubleshooting and repair – Lincoln Electric EAGLE SVM192-A User Manual

Page 87

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ENGINE/ROTOR REMOVAL AND

REPLACEMENT (KIT S20788) (continued)

REASSEMBLY PROCEDURE

NOTE: Lincoln Electric recommends that a new

bearing (Lincoln part #M9300-85) be installed

when you replace the rotor and blower assembly.

1. Clean the tapered engine crankshaft.

Slide

the rotor onto the shaft.

2. Insert the rotor thru-bolt, and with the torque

wrench tighten the bolt to 50 ft lbs.

3. Support the engine/rotor assembly with the

chain hoist. Fit the rotor into the stator frame,

being careful not to damage the rotor core

against the stator.

The bearing will seat into

its race about half way.

4. Insert the four bolts and lock washers that hold

the engine to the stator.

With the 9/16”

wrench, draw the bolts up evenly in order to

seat the bearing properly. Tighten to 22 ft-lb.

moving diagonally from bolt to bolt.

5. Check the rotor-stator air gap with the .017

feeler gauge.

The measurement is taken at

the blower end of the rotor before the fan is

reinstalled. Turn the rotor with a pair of lock-

ing pliers as necessary so that the rotor “iron”

is up to take the measurement. (The rotor has

two flat sides, which are not measured for air

gap.)

Slide in the gauge.

Then rotate the

shaft 180 degrees and measure again. If the

gauge

does

not

clear,

loosen

the

four

engine/stator bolts; retighten the bolts and

recheck the air gap.

Repeat until the proper

.017 minimum air gap is achieved.

6. Fasten the ground lead to the right engine

mounting bolt and install both bolts.

7. Install the brush holder bracket back into the

stator frame.

Refer to the topic

Brush

Removal and Replacementin this section of
the manual.

8. Attach leads to the oil pressure switch refer to

wiring diagram. Replace any cut cable ties.

9. Unplug the fuel tank connection and fuel hose

and connect them.

10. Connect the idle linkage to the idler rod. Snap

the plastic clip back into place.

11. Connect the engine choke cable at the posi-

tion marked during disassembly.

12. Screw the blower fan back onto the end of the

rotor shaft. Be sure the washer is in place and

hand tighten the fan only.

13. Reposition the vertical fan baffle and secure it

with the two screws.

14. Install the two cowling covers at the rear of the

stator.

15. Connect the black plug in front of the fuel tank

fill spout.

16. Connect the leads to the starter solenoid and

replace any cable ties cut during disassembly.

17. Install the battery.

Connect the positive bat-

tery cable, then the negative battery cable. BE

SURE TO CONNECT THE POSITIVE BAT-

TERY CABLE FIRST.

18. Replace the battery cover.

19. Reinstall the case side, fuel cap, lift bail gas-

ket, and case top.

Connect the spark plug

wires.

20. Conduct the

Retest after Repairprocedure,

the following topic in this section of the manu-

al.

TROUBLESHOOTING AND REPAIR

F-51

F-51

EAGLE™ 10,000

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