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Troubleshooting and repair, Caution – Lincoln Electric EAGLE SVM192-A User Manual

Page 41

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OUTPUT PROBLEMS

Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF

MISADJUSTMENT(S)

RECOMMENDED

COURSE OF ACTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,

contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed.

Call 1-888-935-3877.

CAUTION

No weld output, the auxiliary power

(230-115VAC) is operating normal-

ly. Engine runs normally.

1. Check the open circuit voltage

(OCV) at the welder output termi-

nals, engine at high idle (3650

RPM). Normal maximum is 73 to

80VAC. Normal DC maximum is

67 to 72VDC. If the OCV is OK

then proceed to Step #2.

If the

OCV is not present at the welder

output terminals, contact your

local Lincoln Authorized Field

Service Facility.

2. Check

the

welding

cables,

clamps and electrode holder for

loose or broken connections.

1. Disconnect lead W1 from the

Output Bridge (D1) and check

for the presence of 80VAC from

lead W1 to lead W2 on the main

stator winding. See

wiring dia-

gram. If the AC voltage is NOT
present, the winding in the sta-

tor may be faulty.

Check the

winding for continuity and test to

be sure it is NOT grounded to

the stator iron. Replace if nec-

essary.

If the correct AC volt-

age is present, proceed to step

#2.

2. Check

the

Reactor,

Range

Switch

(S1)

and

associated

wires for loose or faulty connec-

tions.

Check the reactor wind-

ing for continuity and test to be

sure it is NOT grounded to the

reactor iron.

3. Check

the

Choke

(L1)

and

associated wires for loose or

faulty connections.

Check the

choke winding for continuity and

test to be sure it is NOT ground-

ed to the choke iron.

4. Check the weld output terminals

and associated wires for loose

or faulty connections.

5. Perform

the

Output Bridge

Test.

TROUBLESHOOTING AND REPAIR

F-5

F-5

EAGLE™ 10,000

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