Kawasaki STX-15F User Manual
Jet ski, Watercraft service manual
Table of contents
Document Outline
- tables
- LIST OF ABBREVIATIONS
- Units of Mass
- Units of Volume
- Units of Force
- Units of Length
- Units of Torque
- Units of Pressure
- Units of Speed
- Units of Power
- General Fasteners (stainless bolt and nut)
- Throttle Lever Free Play
- Engine Oil
- Valve Clearance
- Example
- Example
- Battery Terminal Voltage
- Idle Speed
- Throttle Sensor Output Voltage
- Output Voltage at Sensor
- Throttle Sensor Input Voltage
- Input Voltage at ECU
- Throttle Sensor Input Voltage
- Input Voltage at Sensor
- Throttle Sensor Output Voltage
- Idle Speed
- Output Voltage at ECU
- Throttle Sensor Output Voltage
- Output Voltage at Sensor
- Throttle Sensor Resistance
- Inlet Air Pressure Sensor Input Voltage
- Input Voltage at ECU
- Inlet Air Pressure Sensor Input Voltage
- Input Voltage at Sensor Connector
- Inlet Air Pressure Sensor Output Voltage
- Output Voltage at ECU
- Inlet Air Pressure Sensor Output Voltage
- Output Voltage at Sensor Connector
- Output Voltage Performance
- Inlet Air Temperature Sensor Output Voltage
- Output Voltage at ECU
- Inlet Air Temperature Sensor Resistance
- Water Temperature Sensor Output Voltage
- Output Voltage at ECU
- Vehicle-down Sensor Power Source Voltage
- Power Source Voltage at Sensor
- Vehicle-down Sensor Output Voltage
- Output Voltage at Sensor
- Injector Resistance
- Injector Power Source Voltage
- Power Source Voltage at Injector Connector
- Injector Output Voltage
- Output Voltage at Injector Connector
- Fuel Line Maximum Pressure
- Ignition Coil Input Voltage at Ignition Coil
- Input Voltage at ECU
- Water Temperature Sensor Output Voltage
- Output Voltage at ECU
- ECU Grounding Inspection
- ECU Power Source Inspection
- Testing Relay
- Testing Relay
- Idle Speed
- Idle Speed
- ISC Resistance
- Fuel Pressure (idling)
- Amount of Fuel Flow
- Pump Power Source Voltage
- Power Source Voltage at Pump Lead Connector
- Pump Operating Voltage
- Oil Pressure
- Camshaft Journal, Camshaft Cap Clearance
- Camshaft Journal Diameter
- Camshaft Runout
- Cam Height
- Cylinder Compression
- Cylinder Head Warp
- Valve/Valve Guide Clearance (Wobble Method)
- Valve Seating Surface Outside Diameter
- Valve Seating Surface Width
- Cylinder Inside Diameter
- Piston Diameter
- Piston Ring/Groove Clearance
- Piston Ring Thickness
- Piston Ring End Gap
- Connecting Rod Bend
- Connecting Rod Twist
- Connecting Rod Big End Side Clearance
- Connecting Rod Big End Bearing Insert/Crankpin Clearance
- Crankpin Diameter
- Crankpin Diameter Marks
- Connecting Rod Big End Bore Diameter Marks
- Crankshaft Main Bearing Insert/Journal Clearance
- Crankshaft Main Journal Diameter
- Crankshaft Main Journal Diameter Marks
- Crankcase Main Bearing Bore Diameter Marks
- Crankshaft Side Clearance
- Crankshaft ##3 Main Journal Width
- Crankshaft Runout
- Drive Shaft Runout
- Impeller Outside Diameter
- Pump Case Inside Diameter
- Impeller Clearance
- Steering Position Sensor Clearance
- Rivet Removal Drill Bit Size
- Rivet Removal Drill Bit Size
- Color Codes
- Kawasaki-recommended chargers
- Terminal Voltage: 11.5 ∼ less than 12.6 V
- Terminal Voltage: less than 11.5 V
- Starter Motor Brush Length
- Commutator Diameter
- Magneto Output Voltage
- Stator Coil Resistance Test
- Regulator/Rectifier Inspection Unit: k
- Crankshaft Sensor Resistance
- 3 Needle Arcing Distance
- Winding Resistance
- Spark Plug Lead Resistance
- Primary Lead Connections
- Ignition Coil Primary Peak Voltage
- Connections
- Crankshaft Sensor Peak Voltage
- Connections
- Camshaft Position Sensor Peak Voltage
- Steering Position Sensor Clearance
- Steering Position Sensor Clearance
- Connections to Steering Position Sensor Connector
- Steering Position Sensor Input Voltage
- Connections to Steering Position Sensor Connector
- Steering Position Sensor Output Voltage
- Meter Reading
- Water Temperature Sensor Resistance
- Oil Temperature Sensor Resistance
- Output Voltage
- Relay Assembly Circuit Inspection (with the battery disconnected
- Relay Assembly Circuit Inspection (with the battery connected)
- toc
- Read OWNER'S MANUAL before operating.
- MAINTENANCE AND ADJUSTMENTS
- EMISSION CONTROL INFORMATION
- Foreword
- General Information
- This watercraft is equipped with the Smart Learning Operation mo
- Before starting to perform an inspection service or carry out a
- Kawasaki Diagnostic System (KDS) Software
- Adjustments
- Auxiliary Cooling
- Battery Ground
- Edges of Parts
- Solvent
- Cleaning Watercraft before Disassembly
- Arrangement and Cleaning of Removed Parts
- Storage of Removed Parts
- Inspection
- Replacement Parts
- Assembly Order
- Tightening Sequence
- Tightening Torque
- Force
- Gasket, O-ring
- Liquid Gasket, Locking Agent
- Press
- Ball Bearing
- Oil Seal, Grease Seal
- Circlips, Cotter Pins
- Lubrication
- Direction of Engine Rotation
- Electrical Wires
- JT1500-A1 Left Side View
- JT1500-A1 Right Side View
- Prefixes for Units
- Units of Temperature
- Periodic Maintenance
- The scheduled maintenance must be done in accordance with this c
- The following table list the tightening torque for the major fas
- Oil Filter Wrench:
- Fuel System
- Throttle Control System Inspection
- Air Filter Drain Caps Inspection and Cleaning
- Air Filter Inspection and Cleaning
- Fuel Vent Check Valve Inspection
- Fuel Pump Screen Cleaning
- Throttle Shaft Spring Inspection
- Engine Lubrication System
- Engine Top End
- Engine Bottom End
- Cooling and Bilge Systems
- Pump and Impeller
- Steering
- Hull/Engine Hood
- Electrical System
- Lubrication
- All Hoses, Hose Clamps, Nuts, Bolts and Fasteners Check
- Fuel System (DFI)
- Oil Pressure Gauge, 5 kgf/cm :
- 1.
- DFI System Wiring Diagram
- Terminal Numbers of ECU Connectors
- There are a number of important precautions that should be follo
- Self-diagnosis Outline
- Sample Diagnosis Sheet
- Throttle Sensor Removal/Adjustment
- CAUTION
- Inlet Air Temperature Removal/Installation
- Water Temperature Sensor Removal/Installation
- Crankshaft Sensor Removal/Installation
- Camshaft Position Sensor Removal/Installation
- This sensor has a weight [A] with two magnets inside, and sends
- Fuel Injector Removal
- Ignition Coil ##1, ##4: Service Code 51-COL1
- Service Code/Character
- JT1500-A2 model ∼;
- CAUTION
- Main Fuse Inspection
- Free Play Inspection
- Air Filter Removal
- Idle Speed Inspection
- Inlet Manifold Removal
- Fuel Pressure Inspection
- Fuel Vent Check Valve Mounting
- Fuel Filter Removal
- Fuel Pump Removal
- Fuel Tank Removal
- Engine Lubrication System
- Exhaust System
- Engine Top End
- Engine Removal/Installation
- Engine Bottom End
- Oil Seal & Bearing Remover:
- Coupling/Output Shaft Removal
- Magneto Flywheel Removal
- Stator Removal
- Crankcase Splitting
- Crankshaft Removal
- Cooling and Bilge Systems
- Drive System
- Pump and Impeller
- Steering
- Hull/Engine Hood
- Seat Removal
- Seat Installation
- Front Storage Compartment Cover Removal
- Front Storage Compartment Cover Disassembly
- Front Storage Compartment Cover Assembly
- Mirror Removal
- Mirror Installation
- Mirror Stay Removal
- Mirror Stay Installation
- Front Storage Pocket Removal
- Front Storage Pocket Installation
- Storage Pocket Disassembly/Assembly
- Crossmember Removal
- Crossmember Installation
- Handrail Removal
- Handrail Installation
- Drain Plug Housing Removal
- Drain Plug Housing Installation
- Exhaust Outlet Removal
- Exhaust Outlet Installation
- Stabilizer Removal
- Stabilizer Installation
- Reboarding Step Removal
- Reboarding Step Installation
- To replace the hull, remove the various parts in the following s
- NOTE
- Seat Removal
- Electrical System
- 1.
- JT1500-A1
- JT1500-A1
- JT1500-A2 ∼
- JT1500-A2 ∼
- Hand Tester:
- There are a number of important precautions that should be follo
- Wiring Inspection
- Removal
- Starter Relay Removal
- Starter Relay Installation
- Starter Relay Inspection
- Starter Motor Removal
- Starter Motor Installation
- Starter Motor Disassembly
- Starter Motor Assembly
- Brush Inspection
- Commutator Cleaning and Inspection
- Armature Inspection
- Brush Lead Inspection
- Brush Plate and Terminal Bolt Inspection
- Reduction Gear Removal/Installation
- Reduction Gear Inspection
- Electric Starter Circuit
- Magneto Output Voltage
- WARNING
- Crankshaft Sensor Removal
- Crankshaft Sensor Installation
- Timing Rotor Removal
- Timing Rotor Installation
- Crankshaft Sensor Inspection
- Ignition Coil Removal
- Ignition Coil Installation
- Ignition Coil Inspection
- Camshaft Position Sensor Removal
- Camshaft Position Sensor Installation
- Camshaft Position Sensor Inspection
- Igniter Removal/Installation
- Igniter Inspection
- Spark Plug Removal
- Spark Plug Installation
- Spark Plug Inspection
- Spark Plug Adjustment
- Spark Plug Cleaning
- Ignition System Circuit
- Steering Position Sensor and Magnet Removal
- Speed Sensor Removal/Installation
- Display Function Inspection
- MODE/SET Button Inspection
- SLO (Smart Learning Operation) Mode Inspection (JT1500-A2 model
- Fuel Level Gauge/Symbol/FUEL Characters/Warning Light Inspection
- Speedometer Inspection
- Speed Sensor Electric Source Inspection
- Tachometer Inspection
- Battery Symbol/bAt Characters/LED Inspection
- Buzzer Inspection
- Multifunction Meter Circuit
- Removal
- Switch Inspection
- Inspection
- Storage
- Appendix
- NOTE
- Engine Doesn't Start, Starting Difficulty
- Poor Running at Low Speed
- Poor Running or No Power at High Speed
- Overheating
- Over Cooling
- Abnormal Engine Noise
- Oil Pressure Warning Light Goes On
- Battery Trouble
- Poor Performance through Engine Runs Properly
- Poor Steering Control (Since faulty steering is dangerous, this
- Engine Activates Slow Down Mode
- NOTE
- Read OWNER'S MANUAL before operating.