Adhesive alert – Harken 7413.15 MKIV Hydraulic Jib Reefing & Furling User Manual
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6
MKIV Hydraulic Unit 3
Preassembly
Rigging Parts Check/Tools/Adhesive
Tools You Will Need
MKIV Furlers are shipped with 3M 5200
adhesive. Use adhesives on dry connectors
and foils using the special injection system
described in the assembly section. Parts
may immediately be exposed to rain. Cure
is best at 70 F (22 C) with 50% humidity.
Do not apply at temperatures below 40 F
(5 C) and above 100F (38 C).
Although adhesive has not cured it will
remain in place on foil joints whether
they are left on the ground or raised up
on boat. Foils can be raised immediately
after assembly and sails fitted.
Note: A small amount of adhesive may
bulge out of injection ports. If possible
let system sit for a couple days before
sailing. If adhesive gets on sails remove
using acetone. For faster-curing adhesive,
purchase 4200 Fast Cure.
Note: Damaged foils can be repaired.
Use a hand-held propane torch to heat
joints until foils can be pulled apart.
Adhesive Alert
1. Long tape measure
6. Side cutters
11. Center punch
2. Short tape measure
7. Rat-tail file
12. Rigging or black tape
3. Power drill
8. Hex wrenches (provided)
13. Scissors
4. Drill bit – 5/32" (4 mm)
9. Slotted/phillips screwdrivers 14. Metal straight edge
5. Hacksaw
10. Needle-nose pliers
15. Hammer
16. 6 mm Ball-end hex wrench (recommended but not required)
10
13
12
11
8
7
6
5
3
2
1
15
4
14
9
Toggle Assembly
1. Harken toggle assembly or hydraulic cylinder required. Sold separately.
2. Mating turnbuckle components, with eye at lower end, must be purchased
separately. See page 10.
3. Headstay may require cutting and shortening to fit Harken toggle. Some
headstays may remain uncut by replacing lower stud of turnbuckle with
stud/eye thus eliminating extra toggle.
4. Rod rigging requires Harken rod adapter stud.
Harken Toggle
Assembly Housing
(Sold Separately)
Unit
Part No.
3H
7413.25 3/4
7413.25 7/8
16
ROD RIGGING
Harken Rod Adapter
Stud Required
(Sold Separately)
Unit
Part No.
3H
7426 -22
7427 -30
Hydraulic Hoses
Hoses are not supplied with furler. Use SAE 100 R1 or R2 hoses.
Size depends on the distance that hoses will run and the power
source. For shorter runs use two hoses: -6 (3/8" ID). Contact
Harken for further hose size recommendations.
Hose End Fittings
Use SAE straight thread O-ring male hose end fittings - 9/16-18.
Hydraulic cylinder uses a -4JIC end fitting.
Hydraulic Length-
Adjusting Cylinder
(Sold Separately)
Unit
Part No.
3H
7413.26 3/4
7413.26 7/8
WARNING! A stay that is old or damaged may break sud-
denly, causing an accident. Headstay condition should
be checked by a professional rigger before reusing.