Flowserve VTP Wet Pit User Manual
Page 2
VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224
– 10-13
Page 2 of 76
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CONTENTS
PAGE
PAGE
1
INTRODUCTION AND SAFETY ....................... 4
1.1
General ............................................................ 4
1.2
CE Marking and Approvals .............................. 4
1.3
Disclaimer ........................................................ 4
1.4
Copyright ......................................................... 4
1.5
Duty Conditions ............................................... 4
1.6
Safety .............................................................. 5
1.7
Safety Labels Summary .................................. 8
1.8
Specific Machine Performance ........................ 8
1.9
Noise Level ...................................................... 8
1.10
Specific machine performance ................ 9
2
TRANSPORT AND STORAGE ....................... 10
2.1
Consignment receipt and unpacking ............. 10
2.2
Handling ........................................................ 10
2.3
Lifting ............................................................. 10
2.4
Storage .......................................................... 14
2.5
Recycling and End of Product Life ................ 14
3
DESCRIPTION ................................................ 14
3.1
Configuration ................................................. 14
3.2
Nomenclature ................................................ 16
3.3
Design of Major Parts .................................... 17
3.4
Performance and Operation Limits................ 21
4
INSTALLATION ............................................... 21
4.1
Location ......................................................... 21
4.2
Preparation .................................................... 21
4.3
Foundation ..................................................... 21
4.4
Grouting ......................................................... 23
4.5
Lifting and Assembly ..................................... 24
4.6
Initial Alignment ............................................. 30
4.7
Piping ............................................................. 31
4.8
Electrical Connections ................................... 34
4.9
Final Shaft Alignment Check ......................... 34
4.10
Protection Systems ................................ 34
5
COMMISSIONING, STARTUP, OPERATION
AND SHUTDOWN ........................................... 35
5.1
Pre-commissioning Procedure ...................... 35
5.2
Pump Lubricants ........................................... 35
5.3
Impeller Adjustment ....................................... 38
5.4
Direction of Rotation ...................................... 41
5.5
Guarding ........................................................ 41
5.6
Priming and Auxiliary Supplies ...................... 41
5.7
Starting the Pump .......................................... 42
5.8
Operating the Pump ...................................... 45
5.9
Stopping and Shutdown ................................ 46
5.10
Hydraulic, mechanical and electrical duty46
6
MAINTENANCE ............................................... 46
6.1
General .......................................................... 47
6.2
Maintenance Schedule .................................. 47
6.3
Spare Parts .................................................... 49
6.4
Recommended Spares and Consumables .... 49
6.5
Tools Required ............................................... 49
6.6
Fastener Torques ........................................... 50
6.7
Setting Impeller Clearance............................. 51
6.8
Disassembly ................................................... 51
6.9
Examination of Parts ...................................... 51
6.10
Assembly ................................................ 55
7
FAULTS; CAUSES AND REMEDIES ............. 56
8
DRAWINGS AND PARTS LISTS .................... 58
8.1
Cross Section: Product Lubricated VTP ........ 58
8.2
Cross Section: Enclosed Tube VTP ............... 61
8.3
Cross Section: Suction Barrel VTP ................ 64
8.4
General Arrangement Drawing ...................... 67
9
CERTIFICATION .............................................. 67
10
OTHER RELEVANT DOCUMENTATION AND
MANUALS ........................................................ 67
10.1
Supplementary User Instructions ........... 67
10.2
Change Notes ........................................ 67
11
APPENDIX ....................................................... 68
11.1
Bill of Materials Reference Numbers ..... 68