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Troubleshooting – DC Power Technologies FS3 Version 3 - Technical Hardware Manual User Manual

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11. Troubleshooting

Problem

Possible Cause

Remedy

Main Switch
Alarm

Front panel switch in
the STOP position

Charge will start when the
switch is set to START

Inlet Filter Alarm

Air inlet filter blocked

Clean the filter

Low Mains
Alarm

AC mains supply is low
or charger modules
may be overloaded

Check configuration of the
charger suits the application

Non-Urgent
Rectifier Fail
Alarm

charger module not
providing output, there
is capacity to charge at
a reduced rate

Replace the faulty charger
module(s)

Urgent Rectifier
Fail Alarm

Faulty charger
modules are affecting
the ability of the
charger to charge the
battery

Replace the faulty charger
module(s)

Rectifier Fan
Fail

Faulty charger module
fan

Replace charger module

Rectifier Over
Temperature

Charger module is
overheating

Check air inlet filter is not
blocked, check the charger is
installed without any
obstructions to air inlet and
outlet

Configuration
Error

Charger cannot
provide the target
output current

Check the controller
configuration matches the
quantity of Charger modules
installed, add charger
modules if necessary

Output Fuse

Blown output fuse

Check battery polarity,
replace blown fuse

No Output
Current

Battery unplugged
during charge.

Charge profile allows
current to fall below
0.7A.

Ensure battery has not been
unplugged before charge
completion.

Check that the charge profile
is appropriate for the battery
type.

Monitor ADC
Fail

Faulty MPC35
controller module

Replace the MPC35
controller module ensuring
the replacement is correctly
configured

Low Output
Current

Only one battery cable
connected (FS9).

Ensure two battery cables
are connected to the FS9.