Vortech 2000-2003 Ford Focus Zetec/SVT - Manual (Page 6)

P/N: 4FJ020-010
©2004 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
19APR04 v3.0 Focus(4FJ v3.0)
vi
Before beginning this installation, please read through this entire instruction booklet and the Street
Supercharger System Owner’s Manual (Race Owner’s Manual for the Focus kit) which includes the
Limited Warranty Program, the Warranty Registration form and return envelope.
Vortech supercharger systems are performance improving devices. In most cases, increases in horsepower
between 35-50% can be expected with the boost levels specified by Vortech Engineering. This product is intend-
ed for use on healthy, well maintained engines. Installation on a worn-out or damaged engine is not recommend-
ed and may result in failure of the engine as well as the supercharger. Vortech Engineering is not responsible
for engine damage.
Installation on new vehicles will not harm or adversely affect the break-in period so long as factory break-in pro-
cedures are followed.
For best performance and continued durability, please take note of the following key points:
1. Use only premium grade fuel 91 octane or higher (R+M/2).
2. The engine must have stock compression ratio.
3. If the engine has been modified in any way, check with Vortech prior to using this product.
4. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost) until problem is
resolved.
5. Perform an oil and filter change upon completion of this installation and prior to test driving your vehicle.
Thereafter, always use a high grade SF rated engine oil or a high quality synthetic, and change the oil
and filter at least every 3,000 miles. Never attempt to extend the oil change interval beyond 3,000
miles, regardless of oil manufacturer’s claims as potential damage to the supercharger may
result.
6. Before beginning installation, replace all spark plugs that are older than 1 year or 10,000 miles with origi-
nal heat range plugs as specified by the manufacturer and reset timing to factory specifications (follow
the procedures indicated within the factory repair manual and/or as indicated on the factory underhood
emissions tag). Do not use platinum spark plugs unless they are original equipment. Change spark
plugs every 15,000 miles and spark plug wires at least every 50,000 miles.
TOOL & SUPPLY REQUIREMENT
• Factory repair manual
• 3/8" socket and drive set: SAE & metric
• 1/2" socket and drive set: SAE & metric
• 3/8" Extension 3"
• 1/2 Extension 3"
• 3/8" NPT Tap and Handle
• Adjustable Wrench
• Open End wrenches: 5/16", 3/8", 7/16", 1/2", 9/16", 5/8", 11/16", 3/4" 10mm, 13-18mm
• 3 lb hammer
• 1-1/16" Oil Sending Unit Socket (Snap-On® #A119A)
• 6 Quarts SH/CF Rated Quality Engine Oil
• Oil Filter and Wrench
• Flat #2 Screwdriver
• Phillips #2 Screwdriver
• Heavy Grease
• Silicone Sealer
• Drill Motor
• “R”, 1/8", 3/16", 11/32" Drill Bits
• 3/16", 8mm Allen Wrenches
• Wire Strippers and Crimpers
• Utility Knife
• Blue Loctite
• Cut-off wheel/hacksaw
2000 - 2003 Ford 2.0L Focus ZX3
2002 - 2003 Ford 2.0L Focus SVT
Installation Instructions
Congratulations on selecting the best performing and best backed automotive
supercharger available today... the VORTECH® supercharger!