Vortech 2000-2003 Ford Focus Zetec/SVT User Manual

Page 28

P/N: 4FJ020-010
©2004 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
19APR04 v3.0 Focus(4FJ v3.0)

13.

WATER TANK AND WATER PUMP INSTALLATION (H.O. Charged Cooled Kits
Only.), cont’d

Fig. 13-b

Fig. 13-c

Fig. 13-e

Fig. 13-d

Install the water tank assembly into the

mounted bracket securing the tank in three

locations with 1/4"-20 x .5" hardware. Point

the upper 90° fitting so that it is pointing at

the driver’s side. (See Fig. 13-b.)

Gently bend the A/C line with the pressure

sensor up so the wiring harness will reach.

(See Fig. 13-f.)

Mount the supplied water pump relay near the

firewall just below the fuse box. (See Fig.

13-c.)

Connect the red 12-gauge wire from terminal

#30 to the supplied fuse holder using the sup-

plied butt connector. Install a yellow ring termi-

nal on the other end of the fuse holder and

bolt to a positive power supply.

Feed the yellow wire from relay terminal #85

to the fuse box on the driver’s side of the

engine bay. Route the wire to the D1 engine

fuse and using the supplied fuse tap connect

the yellow wire to the fuse.

Run the black wire from terminal #86 on the

relay to a clean ground.

With the long red 12-gauge wire connected to

the water pump relay terminal #87, route the

free end across the firewall, along the fender

and down to the water pump. Secure as nec-

essary to avoid heat and sharp edges.

Cut the stock electrical plug off the water

pump. Connect the blue/green positive wire on

the water pump to the positive red wire with

the supplied slide connectors.

Run the brown negative wire to a clean

ground.

WATER PUMP RELAY

WATER PUMP

1/2" NPT x 90°

FITTINGS

RELAY

87A

(+) BATTERY

TERMINAL

(+) WATER
PUMP

GROUND

D-1 ENGINE
FUSE

LIGHTLY BEND A/C LINE UP TO

REACH THE WIRING HARNESS

Fig. 13-f

MODIFIED A/C LINE